2 troubleshooting hints – Emerson Process Management Bristol Series 9110 User Manual

Page 42

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Service 5-2 CI-9110

5.2 TROUBLESHOOTING HINTS


Some basic types of problems that can occur in the field are listed as follows:

○ Unit dead, no motor movement


Measure across power terminals TB2-4 & -5 with a DVM. The reading should be 12 or 24 V
dc depending upon model. Incorrect or no voltage indicates an external supply problem. If
proper voltage is present, check Fuse F1 on the Termination Board. Fuse F1 should be a
1A, 250 V, 3AG type. If replacement fuses continue to blow, a short may be present at the
field wiring terminals or in the PC boards.

○ Output drift on Analog model


Check for open signal lead at input terminals TB1-2 & -3. Measure across terminals with a
DVM and check for proper voltage range.

○ Output stays constant with input change


If Guard mode is used, check for proper signal at Guard terminals TB1-5 & -5. If Guard is
not used, make sure SW2-6 is in the CLOSE position.

○ Severe output tracking errors on Analog model


Check setting of switches SW1 (1-5). If any are set to Pulse Increment mode, the output will
not balance properly. These switches must be set OPEN for Analog models.

○ Noisy or Erratic Output on Raise Lower Model


Try SW1-8 in both positions and choose the one with the lowest noise level. For Analog
models, this switch must be set OPEN.

○ Raise or Lower function does not work on Raise/Lower model


Check voltage at Raise or Lower terminals TB1 (1-4) with voltmeter during activation. Also
check across Guard terminals TB1-5 & -6, if used. If no voltage change occurs at any given
input, check for broken signal leads or a defect in the external device.

○ Output pressure does not rise above certain point


A high limit may be set too low or the pressure regulator vent may be restricted. Also check
for water or oil in pressure lines.

○ Output pressure drops off with constant level input


Check for leaks in pressure lines or loose fittings.


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