Sealey INVMIG160 - Manual

Thank you for purchasing a Sealey Welder. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT : BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS
AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY
 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a
supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Inspect power supply cables and plugs regularly for wear or damage and check all connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the supply is correctly
fused.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or replaced immediately by a qualified
electrician.
1.1.10. INVMIG160 is a single phase machine and must be run from a minimum 32A supply. To achieve maximum output this model will
require a 32A fused supply. We recommend you discuss the installation of an industrial round pin plug and socket with
a qualified electrician.
Original Language Version
INSTRUCTIONS FOR:
INVERTER MIG & MMA WELDER 160A
MODEL No: INVMIG160
1.2. GENERAL SAFETY
 DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
 Keep the welder and cables in good condition. Take immediate action to repair or replace damaged parts.
 Use genuine parts and accessories only. Unapproved parts may be dangerous and will invalidate the warranty.
 Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance.
 Check and spray the gas cup and contact tip regularly with anti-spatter spray, which is available from your Sealey dealer.
 Locate the welder in a suitable work area. Ensure that the area has adequate ventilation as welding fumes are harmful.
 Keep work area clean, tidy and free from unrelated materials. Also ensure that the work area has adequate lighting and that a fire
extinguisher is to hand.
 WARNING! Use a welding head shield to protect eyes and avoid exposing skin to ultraviolet rays given off by electric arc.
Wear safety welding gauntlets.
 Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery and contain long hair.
 Ensure that the workpiece is correctly secured before operating the welder.
 Avoid unintentional contact with workpiece. Accidental or uncontrolled use of the torch may be dangerous and will wear the nozzle.
 Keep unauthorised persons away from the work area. Any persons working within the area must wear protective head shield and
gloves.

Operators must receive adequate training before using the welder.
 Stand correctly, keeping a good footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.
 Turn machine OFF when not in use.
 DO NOT operate the welder if it or its cables are damaged and DO NOT attempt to fit any unapproved torch or other parts to the welder
unit.

DO NOT get welder wet or use in damp or wet locations or areas where there is condensation.
 DANGER! DO NOT weld near flammable materials, solids, liquids, or gases, and DO NOT weld containers or pipes which
have held such products. Avoid operating on materials cleaned with chlorinated solvents or near such solvents.
 DO NOT stand welder on a metal workbench, car bodywork or similar object.
 DO NOT touch any live metal parts of the torch or electrode while the machine is switched on.
 DO NOT pull the welder by the cable or the torch and DO NOT bend or strain cables. Protect cables from sharp or abrasive items and
DO NOT stand on them. Protect from heat. Long lengths of slack must be gathered and neatly coiled. DO NOT place cables where
they could endanger other people.
 DO NOT touch the torch or workpiece immediately after welding as they will be very hot. Allow to cool.
 DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if tired.
 When not in use store the welder in a safe, dry, childproof area.
© Jack Sealey Limited INVMIG160 | Issue: 2S - 08/01/15
Refer to Instruction
Manual Wear protective
gloves Wear a welding
mask