Zr-domestic hot water (dhw) request, Frost protection, Thermal purge operation – Honeywell L7224A User Manual

Page 7: Thermal purge settings, Thermal purge and domestic hot water, Pump cycling, Checkout, Troubleshooting

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L7224A,C; L7248A,C,L OIL ELECTRONIC AQUASTAT

®

CONTROLLERS

7

68-0281EFS—06

NOTE: This feature is blocked if a Domestic Hot

Water demand occurs. Domestic Hot Water

demands are serviced immediately, without

any delay.

NOTE: When the Aquastat is connected to the oil

primary and/or thermostat via the EnviraCOM

bus, the Anti Short-Cycle time does not apply

to recycle events such as loss of airflow or

flame. It applies only to loss of demand.

ZR-Domestic Hot Water (DHW)

Request

The ZR terminal can be selected to service an indirect

water heater heat request. This parameter is set via the 3

digit display (see Adjusting Settings section of this

document). A heat request via the ZR terminal will have

priority over all other features such as the Anti Short-

Cycle feature or those enabled by the Outdoor Reset

Module (See form #69-2335 for more information).

Frost Protection

The Frost Protection function protects the boiler and

potentially the boiler plumbing from possible damage

which may occur should the water in the system begin to

freeze. The Frost Protection feature is enabled only in the

L7248 (cold start models). The feature default setting is

enabled (ON), but can be disabled using the 3-digit

display. See “Adjusting Settings” on page 5.

When the Boiler temperature drops to the Frost Protection

Limit temperature (fixed 40 °F), the burner is forced on.

The Circulator and ZC outputs remain in the same state

as before the Frost Protection function was enabled.

They can be either ON or OFF during the Frost Protection

cycle.

When the Boiler temperature reaches the Frost Protection

Limit temperature plus a fixed 10 °F differential, the burner

is turned off unless requested to stay on due to a different

demand.

Thermal Purge Operation

The intent of thermal purge is to insure usable residual

heat in the boiler is circulated until it is sufficiently

depleted from the system before the burner is allowed to

fire. To that end, on a call for heat, the burner is held off

while the circulator runs until the boiler temperature drops

to the thermal purge temperature or a time delay is

exceeded. Both of these parameters are adjustable.

When the boiler temperature reaches the thermal purge

temperature, the burner is allowed to fire. Thermal purge

is only applied to cold start Aquastat models (L7248) and

will not interfere with domestic hot water call for heat or

boilers equipped with Honeywell outdoor reset

accessories. For warm start models where a Low Limit

must be set, thermal purge is not applied.

In addition to the thermal purge temperature and thermal

purge time delay parameters, two other conditions release

the Aquastat from thermal purge in order to maintain

comfort in the space:

• The boiler temperature has dropped 10 °F from the

beginning of the thermal purge.

• Boiler temperature is cooling at a rate greater than

5 °F/minute while the circulator is running.

The thermal purge feature applies to single zone as well

as multi-zone applications.

Thermal Purge Settings

Some thermal purge parameters are configurable using

the 3 digit display. See “Adjusting Settings” on page 5.

Thermal purge may be disabled by setting the thermal

purge temperature limit to "OFF".

Thermal Purge and Domestic Hot

Water

The thermal purge feature is automatically disabled

whenever there is a call for domestic hot water from the Zr

terminal to ensure hot water is available in a timely

manner. See “ZR-Domestic Hot Water (DHW) Request”

on page 7.

Pump Cycling

The Pump Cycling feature exercises the system pump for

15 seconds after a non-adjustable five day period of no

boiler activity. The Pump Cycling feature default setting is

enabled (ON) but can be disabled (OFF) using the 3-digit

display. See “Adjusting Settings” on page 5.

CHECKOUT

Put the system into operation and observe at least one

complete cycle to make sure that the controller operates

properly. See TROUBLESHOOTING section to use LED

to assist in determining system operation.

TROUBLESHOOTING

When attempting to diagnose system performance,

reference to the LED display can help to identify specific

areas not working properly. The LED display will scroll

Err, followed by a digit (1-8). Refer to Table 10 and 11 for

a description of each error and suggested actions.

Table 5. Thermal Purge Settings.

Parameter name

Minimum value

Maximum Value

Default

Boiler temperature drop

Not adjustable

Not adjustable

10 °F

Thermal purge temperature limit

120 °F (or OFF)

160 °F

140 °F (L7248)

Thermal purge temperature rate of drop

Not adjustable

Not adjustable

5 °F/minute

Thermal purge time delay

1 minute

10 minutes

2 minutes

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