Battery connections, Wiring diagrams, Warning – HONDA GCV160 User Manual

Page 15

Advertising
background image

15

ENGLISH

Battery Connections

Use the following materials to connect a 12-volt battery to the starter
on type 7 units (with electric start switch/fixed throttle/manual choke):

Battery – 12-volt lead acid battery with a recommended ampere-hr

rating of 3 Ah or a 14.4-volt NiCd battery with a recommended
ampere-hr rating of 1.7 Ah.

Wire – 12-gauge (minimum) wire with a maximum length of

3 meters (10 feet).

Fuse – 40-ampere blade type fuse.

Terminal – Delphi 56 series male connector and terminal to

connect to the starter motor.

Coat the battery terminals and cable ends with dielectric grease. Be
careful not to connect the battery in reverse polarity.

WARNING: Battery posts, terminals and related accessories contain
lead and lead compounds. Wash hands after handling.

1. Connect the battery positive (+) cable using the appropriate

connector and insulator to the supplied starter connector.

2. Connect the battery negative (-) cable to an engine mounting bolt,

frame bolt, or the provided ground position on the starter motor
(requires 5 x 8 mm screw).

3. Connect the battery positive (+) cable to the battery positive (+)

terminal as shown.

4. Connect the battery negative (-) cable to the battery negative (-)

terminal as shown.

The following diagram only shows connections for type 7 units
(with electric start switch/fixed throttle/manual choke). Connections
are different for the other electric start types (types 4 and 6).

If the engine is not equipped with a charge coil, the battery will lose
charge during starter motor operation only. There is no drain on the
battery once the engine is running.

The battery must be charged by an external battery charging system if
the engine is not equipped with a charge coil. Refer to the equipment
manufacturer’s instructions or the battery manufacturer for specific
external battery charging recommendations.

Wiring Diagrams

B

WARNING

A battery can explode if you do not follow the correct
procedure, seriously injuring anyone nearby.

Keep all sparks, open flames, and smoking materials away
from the battery.

BATTERY
NEGATIVE (-)
TERMINAL

BATTERY

BATTERY POSITIVE
(+) TERMINAL

STARTER
MOTOR

40 AMP FUSE

STARTER MOTOR
POSITIVE (+) CONNECTOR
(from starter switch)

STARTER GROUND (-)
WIRE

[1] SPARK PLUG

[5]

STARTER SWITCH

[2] IGNITION COIL

[6]

FUSE (40A)

[3] ENGINE STOP SWITCH

[7]

BATTERY (+)

[4] STARTER MOTOR

[8]

CHARGE COIL (if equipped)

[2]

[1]

[3]

RECOIL STARTER
(All Types)

M

[2]

[1]

[4]

[5]

ELECTRIC STARTER
(Type 6 with Blade Brake Clutch)

[7]

OFF BAT

ST

M

OFF ON

E

[3]

[1]

[2]

ELECTRIC STARTER
(Type 4 with Flywheel Brake)

[4]

M

OFF BAT

ST

E

ST

IG

BAT

[1]

[4]

[5]

ELECTRIC STARTER
(Type 7 with starter switch on the engine)

[2]

[8]

[7]

[5]

[8]

[7]

[6]

[8]

[3]

BLACK

WHITE

Supplied by equipment

manufacturer.

BLACK

WHITE

Supplied by equipment

manufacturer.

Supplied by equipment

manufacturer.

ENGINE

SWITCH

CONTACT

RUN

OPEN

STOP CLOSE

OFF E ON

STOP
ON

IG

E ST BAT

STOP
ON
START

[5]

BLACK

WHITE

RED

[3]

BLACK

POM31Z8B022.book Page 15 Monday, November 17, 2008 3:50 PM

Advertising