Assembly – Harley-Davidson CLASSIC CHROME H4808 User Manual

Page 14

Advertising
background image

Assembly

15

Right Strut

Tighten These Screws

Rear

Fender

#8-32 x 1

5

/

8

"

Machine Screw

#8-32 x

3

/

4

"

Machine Screw

• First, insert a #8-32 x 1

5

/

8

" machine screw through the

hole in the side of the right strut that is closest to the
rear of the vehicle body, as shown

.

• Attach an #8-32 acorn nut to the end of the screw,

inside the rear fender. Hand-tighten the acorn nut.

• Then, insert a #8-32 x

3

/

4

" machine screw through the

hole in the side of the right strut that is towards the front
of the vehicle body, as shown

.

• Attach an #8-32 acorn nut to the end of the screw,

inside the rear fender. Hand-tighten the acorn nut.

• Using an adjustable wrench to hold the acorn nuts

inside the rear fender, tighten the screws.

• Tighten the screws in the top of the right strut (inserted

in Step 11)

.

• Repeat assembly steps 11 and 12 to assemble the left

strut to the left rear fender of the vehicle body.

12

Strut

Signal

Housing

• Slide a signal housing onto a strut.

• Bend the tab inside the signal housing down.

13

Strut

Signal

Lens Rib

Signal

Housing

Notch

• Align the rib on the signal lens with

the notch in the signal housing.
Fit the lens into the housing.

• Insert a #8 x

3

/

4

" screw into the lens

and tighten.

• Repeat assembly steps 13 and 14 to assemble the

other signal housing and signal lens to the other strut.

14

Signal

Lens

Signal

Housing

Bend

Tab

Down

Back View

Wheel

1

1

2

2

4

4

3

3

Guide

Guide

Guide

Guide

• Before applying labels to the wheel, wipe it with a clean,

dry cloth to make sure it is free of dirt and oils. Make
sure your hands are clean.

• Apply labels to both sides of the wheel.

IMPORTANT! Labels 1 and 2 are designed to slightly
overlap; and labels 3 and 4 are designed to slightly
overlap. For each side, apply label 1 before applying label
2. Align the edge of label 2 with the guide marks
on label 1. Apply label 3 before applying label 4. Align the
edge of label 4 with the guide marks on label 3.

14

Advertising
This manual is related to the following products: