Harley-Davidson CLASSIC CHROME H4808 - Manual (Page 24)

24
• Fit a long hex bushing, hex side first, into the hole in
each side of the wheel.
Long
Hex Bushing
Long
Hex Bushing
Wheel
Assembly
52
Long Hex Bushing
Hex
Side
• The shock sets may be held together by rubber bands to
aid in assembly. After completing assembly step 50,
remove and throw away the rubber bands.
• Fit the inner and outer left shock halves together (they are
labeled on the inside with an “L”). Insert a #8 x 3 /
4
" screw
into the hole in the outer left shock and tighten.
• Fit the inner and outer right shock halves together (they
are labeled on the inside with an “R”). Hold the halves
together until the next step.
Outer Right
Shock
Outer Left
Shock
Inner Right
Shock
Inner Left
Shock
49
• Fit the right shock assembly onto the end of the right
handlebar. Fit the left shock assembly onto the end of
the left handlebar.
• Push firmly to slide the shocks onto the handlebars
making sure that the tabs on the inner shock halves fit
into the grooves in the fender.
Hint: You will need the help of another adult to hold
the shocks and fender in place for the next two
assembly steps.
Left Shock
Right Shock
Grooves
Tabs
Right
Handlebar
Left
Handlebar
50
51
Wheel 26 26
27 27
29
29
28
28
Guide
Guide
• Before applying labels to the wheel, wipe it with
a clean, dry cloth to make sure it is free of dirt and oils.
Make sure your hands are clean.
• Apply labels to both sides of the wheel.
IMPORTANT! Labels 26 and 27 are designed to slightly
overlap; and labels 28 and 29 are designed to slightly
overlap. For each side, apply label 26 before applying
label 27. Align the edge of label 27 with the guide marks
on label 26. Apply label 28 before applying label 29. Align
the edge of label 29 with the guide marks on label 28.