Cart assembly – HONDA BC4050 User Manual

Page 8

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ASSEMBLY

BAGGER CART

Cart Assembly

2.

Install the wheel assemblies on the frame,

using eight

3/8

x

1 inch hex bolts, eight

3/8

inch

flat washers, and eight

3/8

inch

lock

nuts.

Tighten

the

nuts and bolts securely.

Lubricate the wheels with multi-purpose

grease. Grease fittings are located at the axles
and at the swivel pivots.

Inflate the tires to

30

psi (207

x

1

inch

HEX BOLT

(8)

inch

LOCK NUT (8)

3.

Install the U-bracket on the cart bed, using

three 5/16

x 3/4

inch pan-head screws, three

5/16

inch flat washers, three 5/16 inch lock

washers, and three

6 inch nuts.

Tighten the nuts and Screws securely.

5116

314

5/16 Inch

WASHER

(3)

5/16

inch

NUT

(3)

4.

Turn the cart bed upside down. Install the
frame on the U-bracket, using

two

1/2 x 1-1/4

inch hex bolts and

two

1/2

inch

lock

nuts.

Tighten the nuts and bolts securely.

NOTICE

Overtightening the nuts and bolts will bend the
frame brackets in which the U-bracket pivots.

5.

1-114 Inch

HEX

BOLT

(2)

Turn the cart bed right side up. Install the latch
handle, using one 5/16 x

1

inch hex bolt,

two

5/16

inch spring washers, two

6

inch flat

washers, and one 5/16 inch lock nut with nylon
insert.

When installing the hardware, position the
spring washers

so

the concave sides face

toward the cart box, and the convex, serrated
sides face away from the cart box.

Tighten the nut and bolt to apply enough
pressure that the latch handle will stay in any
position you move it to.

LATCH HANDLE

x

Inch

HEX

BOLT

5/16

inch

SPRING WASHERS

6 inch

LOCK NUT

(nylon

insert)

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