6. installing and threading welding wire – Miller Electric S-74DX User Manual

Page 18

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OM-1500-9 Page 14

5-6. Installing And Threading Welding Wire

Ref. 156 929-A / Ref. 150 922 / Ref. 156 930 / 802 954 / S-0627-A

Tools Needed:

.

Be sure that outlet cable has proper size
liner for the welding wire size. When

installing gun, position liner

extending from outlet wire guide as

close as possible to drive rolls without

touching.

Install gun. Lay gun cable out straight. Cut off

end of wire. Push wire through guides up to

drive rolls; continue to hold wire. Press Jog

button to feed wire out gun.

.

For soft wire or small diameter stainless
steel wire, reduce drive roll pressure on

the rear roll to half that of the front rolls.

.

To adjust drive roll pressure, hold nozzle
about 2 in (51 mm) from nonconductive

surface and press gun trigger to feed wire

against surface. Tighten knob so wire

does not slip. Do not overtighten. If con-

tact tip is completely blocked, wire should

slip at the feeder (see pressure adjust-

ment above).Cut wire off. Close cover.

NONCONDUCTIVE

SURFACE

NONCONDUCTIVE

SURFACE

No Wire Slip

Wire Slips

Install wire spool. Adjust tension nut so

wire is taut when wire feed stops.

Install wire guides and

anti-wear guide.

Install drive rolls.

3/16, 5/64 in

15/16, 3/8 in

Pressure

Adjust

Front

Rolls

Pressure

Indicator

Scale

Pressure

Adjust

Rear

Rolls

Drive Rolls

End Of Liner

Gun Cable

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