1. selecting tungsten electrode – Miller Electric 152 User Manual

Page 28

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OM-206 Page 24

SECTION 7 – SELECTING AND PREPARING

TUNGSTEN ELECTRODE

gtaw 7/97

For additional information, see your distributor for a handbook on the Gas
Tungsten Arc Welding (GTAW) process.Wear clean gloves to prevent
contamination of tungsten electrode.

NOTE

7-1.

Selecting Tungsten Electrode

Amperage Range - Gas Type

- Polarity

Electrode Diameter

DC – Argon – Electrode

Negative/Straight Polarity

DC – Argon – Electrode

Positive/Reverse Polarity

AC – Argon – Using

High Frequency

AC – Argon – Balanced

Wave Using High Freq.

Pure Tungsten

(Green Band)

.010”

Up to 15

*

Up to 15

Up to 10

.020”

5-20

*

5-20

10-20

.040”

15-80

*

10-60

20-30

1/16”

70-150

10-20

50-100

30-80

3/32”

125-225

15-30

100-160

60-130

1/8”

225-360

25-40

150-210

100-180

5/32”

360-450

40-55

200-275

160-240

3/16”

450-720

55-80

250-350

190-300

1/4”

720-950

80-125

325-450

250-400

2% Thorium Alloyed

Tungsten (Red Band)

.010”

Up to 25

*

Up to 20

Up to 15

.020”

15-40

*

15-35

5-20

.040”

25-85

*

20-80

20-60

1/16”

50-160

10-20

50-150

60-120

3/32”

135-235

15-30

130-250

100-180

1/8”

250-400

25-40

225-360

160-250

5/32”

400-500

40-55

300-450

200-320

3/16”

500-750

55-80

400-500

290-390

1/4”

750-1000

80-125

600-800

340-525

Zirconium Alloyed Tung-

sten (Brown Band)

.010”

*

*

Up to 20

Up to 15

.020”

*

*

15-35

5-20

.040”

*

*

20-80

20-60

1/16”

*

*

50-150

60-120

3/32”

*

*

130-250

100-180

1/8”

*

*

225-360

160-250

5/32”

*

*

300-450

200-320

3/16”

*

*

400-550

290-390

1/4”

*

*

600-800

340-525

Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour).

*Not Recommended.

The figures listed are intended as a guide and are a composite of recommendations from American Welding Society (AWS) and electrode
manufacturers.

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