Removing/installing gearbox (figure 9) – Invacare ARROW MWD User Manual

Page 96

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96

FWD WHEELCHAIRS

PROCEDURE 17

F

W

D

W

H

E
E
L

C
H
A

I

R
S

REMOVING/INSTALLING
GEARBOX (FIGURE 9)

CAUTION

Perform the following procedure in a des-
ignated work area to prevent damage to
flooring (carpeting, tile, etc.).

Removing

1. Remove the rear shroud. Refer to REMOVING/IN-

STALLING REAR SHROUD in this procedure of the
manual.

2. Remove the counterweight. Refer to REMOVING/IN-

STALLING COUNTERWEIGHT in this procedure of
the manual.

3. Remove the battery boxes. Refer to INSTALLING/RE-

MOVING GROUP 24 BATTERY BOXES in PRO-
CEDURE 9 of this manual.

4. Remove the drive wheel from the wheelchair. Refer

to REMOVING/INSTALLING DRIVE WHEELS in
PROCEDURE 12 of this manual.

5. Remove the side shroud assembly. Refer to REMOV-

ING/INSTALLING THE SIDE SHROUD in this proce-
dure of the manual.

6. Remove the six (6) socket screws that secure the

existing motor/gearbox to the suspension arm.

7. Remove existing motor from gearbox. Refer to MO-

TOR REPLACEMENT in PROCEDURE 12 of this
manual.

Mounting

Screw

Base

Frame

Locknut

FIGURE 8 - TIE ROD ASSEMBLIES

Small

Washer

Large

Washer

Suspension

Arm

Tie Rod

Suspension Arm

DETAIL “A”

Tie Rod

Collar

(Turn CLOCKWISE To

Shorten And COUNTER-

CLOCKWISE To Lengthen)

Nut

5 inches

Center

Center

8. Securely tighten the tie rods to the base frame AND to

the suspension arm. Apply Loctite 242 and torque to
360-inch pounds.

9. Reinstall the MKIV controller. Refer to REMOV-

ING/INSTALLING MKIV CONTROLLER in PRO-
CEDURE 13 of this manual.

10. Reinstall the shocks. Refer to REMOVING/INSTALL-

ING SHOCKS in this procedure of this manual.

11. Reinstall the battery boxes. Refer to INSTALLING/RE-

MOVING GROUP 24 BATTERY BOXES in PRO-
CEDURE 9 of this manual.

12. Reinstall the counterweight. Refer to REMOVING/IN-

STALLING COUNTERWEIGHT in this procedure of
the manual.

13. Reinstall the rear shroud. Refer to REMOVING/INSTALL-

ING REAR SHROUD in this procedure of the manual.

14. Reinstall the front shroud. Refer to REMOVING/INSTALL-

ING FRONT SHROUD in this procedure of the manual.

3. Install the tie rod onto the base frame using the mount-

ing screw, large washer, small washer and locknut.
HAND TIGHTEN ONLY.

4. Install the tie rod in the suspension arm using the

mounting screw, large washer, small washer and lock-
nut. HAND TIGHTEN ONLY.

5. Repeat STEPS 1-4 to install the three (3) remain-

ing tie rods.

NOTE: To complete proper tie rod adjustment, Per-
form STEPS 6-7 on the TOP TWO (2) tie rods ONLY.

6. Turn the collar COUNTER-CLOCKWISE for one (1)

complete revolution on the TOP TWO (2) tie rods.

7. Lock the collar on the TOP TWO (2) tie rods into

place by turning the nuts on the TOP TWO (2) tie
rods until they are FLUSH against the collars.

Mounting

Screw

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