John Deere POWERTECH 4045 User Manual

Page 145

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Lubrication & Maintenance/500 Hour/12 Month

OUOD002,000016D

–19–27JUL06–2/2

RG11814

–UN–31OCT01

Belt Tension Tool and Torque Wrench

RG11815

–UN–31OCT01

Scribe Reference Mark

A—Alternator
B—Belt Tensioning Tool
C—Torque Wrench
D—Reference Mark
E—Alternator Upper Bracket Notch

3. Place torque wrench (C) on belt tensioning tool (B) at

90

°

to tool. Pivot alternator (A) until desired torque is

achieved according to specification using the following
table.

Specification

New Belt—Tension

470—650 N (105—145 lb-force)

.................................

Used Belt—Tension

400—580 N (90—130 lb-force)

..................................

JDG1520 Belt Tensioning Tool Torque Table

Desired Belt Tension N

Applied Torque Nm (lb-ft)

(lb-force)

445 (100)

108 (90)

489 (110)

115 (85)

534 (120)

122 (90)

623 (140)

135 (100)

4. While holding tension with torque wrench (B), scribe a

reference mark (D) on alternator in line with notch (E)
on upper alternator bracket.

5. Continue to hold tension with torque wrench and

tighten upper alternator bracket cap screw.

6. Check position of reference mark to see if alternator

moved while tightening. If alternator moved, loosen
upper alternator bracket cap screw and repeat the
tension adjustment procedure.

7. Remove belt tension tool and tighten lower alternator

bracket cap screw.

30-6

080706

PN=143

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