KTM ENDURO 640 LC4 - Manual (Page 19)

ENGLISH
18
PERIODIC MAINTENANCE SCHEDULE
»
A WASHED MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!
1. Service after
1000 km 2. Service
after / every
5000 km
ENGINE
Change engine oil, oil filter, and fine filter z z
Clean oil screens and magnet of drain plug z z
Check oil lines for damage and kink-less arrangement z z
Check and adjust spark plug, replace it every 10,000 km z
Check and adjust valve clearance z z
Check engine fastening screws for tight fit z z
Make sure all engine screws accessible from the outside are screwed tight z z
CARBURETOR
Check carburetor connection boots for cracks and leaks z
Check idle setting z z
Check bleeder hoses for damage and kink-free arrangement z z
ADD-ON-PARTS
Check cooling system for leaks, antifreeze protection z z
Check radiator fan for proper operation z
Check exhaust system for leaks and suspension z z
Check actuating cables for damage, smooth operation, and kink-less arrangement,adjust and lubricate them z z
Check the oil level in the master cylinder of the hydraulic clutch z z
Clean air filter and air filter box z
Check cables for damage and kink-less arrangement z
Check headlamp adjustment z
Check electrical system for function (low/high beams, stop light, turn indicators,headlamp
flasher, tell-tale lamps, speedometer illumination, horn, side-stand switch, clutch switch,
emergency-off switch)
z z
Make sure all screws and nuts are tight z z
BRAKES
Check brake fluid level, lining thickness, and brake discs z z
Check brake lines for damage and leaks z z
Check/adjust smooth operation, free travel of handbrake/footbrake levers z z
Check screws of brake system for tight fit z z
CHASSIS
Check suspension strut and fork for leaks and proper operation z z
Check O-ring of suspension strut for wear z
Clean fork dust sleeves z
Bleed fork legs z z
Check swinging-fork pivot z z
Check/adjust steering-head bearing z z
Lubricate reversing lever z
Check all chassis screws for tight fit (fork plates, fork leg, axle nuts/screws, swinging-fork
pivot, reversing lever, suspension strut)
z z
WHEELS
Check spoke tension and rim joint z z
Check tire condition and inflation pressure z z
Check chain and chain guides for wear, force fit and tension z z
Check screws on pinion and chain sprocket for locking devices and a tight fit z z
Lubricate chain z z
Check wheel bearings and jerk damper for play z