English, Maintenance work on chassis and engine – KTM ENDURO 640 LC4 User Manual

Page 39

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ENGLISH

38

MAINTENANCE WORK ON CHASSIS AND ENGINE

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Cleaning the air filter (LC4 Enduro) *

It is very important for the engine's life expectancy to clean the air filter

regularly.

To clean the air filter, remove screws

[1] and the filter box cover. Detach retain-

ing clip

[2] and remove the air filter [3] including the filter holder [4] from

the filter box.

Remove the air filter from the filter holder and wash thoroughly in special

cleaning fluid. Motorex offers environmentally-friendly products for professional

oil filter maintenance (Motorex Bio Dirt Remover + Motorex Liquid Bio Power).

Press out the water from the air filter but do not wring and allow the filter to

dry. Lubricate the dry air filter thoroughly with highgrade filter oil, rubbing to

coat the entire filter surface.

Clean the filter box and cover and check the carburetor connection boot for

damage.

Mount the air filter on the filter holder, position in the filter box (make sure

to center) and fix with the retaining clip. Check whether the air filter is posi-

tioned correctly and mount the filter box cover.

– DO NOT CLEAN AIR FILTER WITH FUEL OR PETROLEUM SINCE THESE WILL

DAMAGE THE FOAM. KTM RECOMMENDS THE PRODUCTS MADE BY TWIN AIR

FOR AIR FILTER MAINTENANCE. FOR CLEANING PURPOSES AND TO OIL THE

AIR FILTER.

– NEVER START YOUR MOTORCYCLE WITHOUT ANY AIR FILTERS. OTHERWISE,

DUST AND DIRT MAY PENETRATE AND CAUSE DAMAGE AND INCREASED WEAR.

– DUST AND DIRT CAN ACCUMULATE AND DAMAGE THE ENGINE IF THE AIR FIL-

TER IS NOT MOUNTED CORRECTLY.

Cleaning of air filter (LC4 Supermoto) *

To do this, remove the seat and the air filter cover from the air filter box. Unclap

the filter holder

[5], swing back and remove air filter plus filter carrier from

the filter box.

Remove the air filter from the filter holder and wash thoroughly in special

cleaning fluid. Motorex offers environmentally-friendly products for professional

oil filter maintenance (Motorex Bio Dirt Remover + Motorex Liquid Bio Power).

Press out the water from the air filter but do not wring and allow the filter to

dry. Lubricate the dry air filter thoroughly with highgrade filter oil, rubbing to

coat the entire filter surface.

Clean the filter box and cover and check the carburetor connection boot for

damage.

Mount the air filter on the filter support

[6]. Grease the front side [A] of the

filter, to improve the seal. Mount the air filter and the filter support in the fil-

ter box. Make sure they are centered

[B], and lock into place with the filter

holder

[5].

– DO NOT CLEAN AIR FILTER WITH FUEL OR PETROLEUM SINCE THESE DAM-

AGE THE FOAM. KTM RECOMMENDS THE PRODUCTS OF THE COMPANY

„MOTOREX“ FOR AIR FILTER MAINTENANCE.

– NEVER OPERATE YOUR MOTORCYCLE WITHOUT AIR FILTER. OTHERWISE,

DUST AND DIRT MAY GET INTO THE ENGINE AND LEAD TO INCREASED WEAR.

– HAVING MOUNTED THE AIR FILTER, CHECK IT FOR CORRECT FIT. THE FRONT

END A MUST ABOUT THE AIR FILTER BOX. OTHERWISE, DUST AND DIRT MAY

GET INTO THE ENGINE AND LEAD TO INCREASED WEAR.

3

2

1

3

4

B

A

5

5

6

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