English, Maintenance work on chassis and engine – KTM ENDURO 640 LC4 User Manual

Page 23

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ENGLISH

22

MAINTENANCE WORK ON CHASSIS AND ENGINE

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Bleeder screws for telescopic fork

After every 5 hours of use for competitive racing, slacken the breather

plugs

[1] a few turns in order to relieve excess pressure from the inside of the

fork. To do this, place the motorcycle on a stand with the front wheel lifted

off the ground. When riding the motorcycle mainly on street, it will be enough

to have this job performed in the course of the periodical maintenance

service.

EXCESSIVE PRESSURE IN THE INTERIOR OF THE FORK CAN CAUSE LEAKS IN THE

FORK. IF YOUR FORK IS LEAKING, IT IS RECOMMENDED TO OPEN THE BREATHER

PLUGS BEFORE HAVING THE SEALS REPLACED.

Cleaning the dust sleeves of the telescopic fork

The dust-protection bellows

[2] are to remove dust and coarse dirt particles

from the fork tube. However, after some time, dirt may also get in behind the

dust-protection bellows. If this dirt is not removed, the oil sealing rings located

behind it may start to leak.

Use a screwdriver to lever the dust-protection bellows out of the outer tubes

and slide them downward.

Clean the dust-protection bellows, outer tubes, and fork tubes thoroughly, and

oil them thoroughly with Universal oil spray (Motorex Joker 440) or engine

oil. Then, push the dust-protection bellows into the outer tubes by hand.

NO OIL MAY REACH THE FRONT TIRE OR THE BRAKE DISKS SINCE THIS WOULD

CONSIDERABLY REDUCE THE TIRE'S ROAD GRIP AND THE BRAKING EFFECT OF

THE FRONT BRAKE.

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