Theory of operation, Dc welding output – Lincoln Electric SQUARE WAVE TIG 255 SVM100-A User Manual

Page 37

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SQUARE WAVE TIG 255

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E-4

THEORY OF OPERATION

LINE

SWITCH

R
E
C
O
N
N

E
C

T

MAIN

TRANSFORMER

X2

X1

POWER

FACTOR

CAPACITORS

FAN

115VAC

PROTECTION

SNUBBER

BOARD

ARC START

115 VAC

GATE SIGNALS

HI-FREQ

115 VAC

CONTROL

BOARD

LCD DISPLAY

KEYPAD

LED

BOARD

KEYPAD

HIGH VOLTAGE

TRANSFORMER

CIRCUIT

115 VAC

115 VAC

REMOTE

RECEPTACLE

115 VAC

RECEPTACLE

CONTROL

TRANSFORMER

24 VAC

18 VAC

16 VAC

HIGH FREQUENCY SPARK

WORK

ELECTRODE

HI-FREQ

TRANSFORMER

BY-PASS

BOARD

POLARITY SWITCH

(DC POSITION)

CHOKE

FEED BACK

GATE SIGNALS

AC

AC

DC+

DC-

SCR

BRIDGE

SHUNT

When the polarity switch is placed in either DC posi-
tion, the AC voltage from the main transformer sec-
ondary is applied to the SCR bridge. The SCR bridge
and choke circuits are connected in a conventional full
wave bridge and filter configuration, resulting in a con-

trolled DC output. Since the choke is in series with
the negative leg of the bridge and also in series with
the welding load, a filtered DC is applied to the
machine’s output studs.

DC WELDING OUTPUT

CHOKE

WORK

ELECTRODE

PRIMARY

G

G

G

G

DC

DC WELDING CIRCUIT

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