To #433, go to step 8, Troubleshooting & repair, Continued) – Lincoln Electric SQUARE WAVE TIG 255 SVM100-A User Manual

Page 60: Control transformer (t2) voltage test

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SQUARE WAVE TIG 255

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F-19

TROUBLESHOOTING & REPAIR

CONTROL TRANSFORMER (T2) VOLTAGE TEST

(continued)

SQUARE WAVE 255 CONTROL

G2150

BLACK

BLACK

RED

WHITE

RED (1)

YELLOW (10)

BLUE

ORANGE
ORANGE

BLUE

YELLOW

(7)

(2)

(3)
(9)

(4)

(11)

(5)

(12)

(6)

1

2

3

4

5

6

7

8

9

10

11

12

VIEWED FROM END

PLUG P8

7.

Test the resistance from 8J14, on the
protection/ snubber board, to the #432
lead at the control transformer. Also
check resistance from 4J14, on the pro-
tection/snubber board, to the #433 lead
at the control transformer.

A. If zero ohms resistance is shown

test is OK. Proceed to protection/
snubber board continuity test.

B. If resistance of any value is shown,

check wires and connections.

8.

Test for the correct AC voltages at Plug
8. See Figure F-4.

A. If one or more voltages are missing

or incorrect, control transformer is
faulty. Replace.

Secondary

Approximate

Lead Colors

Plug P8

Voltages

Red to Red

1 to 2

36 VAC

Red to White

1 to 7

18 VAC

Yellow to Yellow

4 to 10

16 VAC

Black to Black

3 to 9

24 VAC

Orange to Orange

6 to 12

16 VAC

Blue to Blue

5 to 11

16 VAC

FIGURE F.4 - CONTROL BOARD AND TRANSFORMER.

IMPORTANT: If the Control Transfor-
mer is replaced refer to label on the
new transformer for correct primary lead
connections. If connected wrong, the
machine will have no OCV output. If no
OCV occurs reverse the control trans-
former’s primary connections and re-
check machine’s OCV.

Note: If main supply voltage varies, con-
trol transformer voltages will vary
accordingly.

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