Wayne ESP45 - Manual (Page 2)

2
Operating Instructions and Parts Manual
www.waynepumps.com
A ground fault circuit interrupter is required.
This pump must only be used to pump clear
water. This pump is not designed to handle
effl uent, salt water, brine, laundry discharge
or any other application which may contain
caustic chemicals and/or foreign materials.
Pump damage may occur if used in these
applications and will void warranty.
BATTERY INFORMATION
The system is designed to operate most
effi ciently with sealed lead acid (SLA)
batteries. Deep cycle marine batteries
can also be used.
Sealed lead acid batteries cost slightly
more, but they can last longer. WAYNE
offers a 40 amp hour battery WSB1240
and a 75 amp hour battery WSB1275.
The oversize battery case (included) will
accommodate two 12-volt SLA batteries
or two 12-volt deep cycle marine
batteries (up to a 27-frame size).
Retain blue foam pad to support
WAYNE sealed lead-acid batteries.
Use new, identical batteries (from the
same manufacturer and of the same
capacity). When batteries wear out
replace them as a set. Chart 1 illustrates
the expected performance with various
battery combinations. Do not use
batteries rated below 40 amp hours.
Be certain that the area around the
batteries is well ventilated. Before
servicing the batteries, blow away
gasses by waving a piece of cardboard
near the batteries.
Dangerous hydrogen gas can be released
from batteries while charging. Sparks
can ignite the gas in an enclosed space.
Wear safety goggles when connecting
batteries. Battery connections should be
made in a well-ventilated area.
Working in the vicinity of lead acid
batteries can be dangerous. Before making
connections or servicing the batteries, read
and follow instructions in all applicable
instruction manuals. To reduce the risk of
battery explosion, follow the instructions
in this manual and those published by
the battery manufacturer, as well as
those of any other equipment used in the
surrounding area.
An assistant should be present or close
enough to come to your aid in the event
of an emergency. Have a reliable source
of fresh water and soap nearby in case
battery acid contacts clothing, skin or eyes.
Wear eye and clothing protection when
working around lead acid batteries.
Avoid touching your eyes when
working around lead acid batteries.
If battery acid contacts your eye(s), fl ush
with cold running water for 10 minutes
and seek immediate medical attention. If
acid contacts your skin or clothing, wash
immediately with soap and water.
Never smoke or allow a spark or fl ame
in the vicinity of the battery.
Avoid dropping metal tools on the
battery posts because they may spark
or short-circuit the system or battery,
causing an explosion.
PS/BC FEATURES
POWER CIRCUITS:
• Power Supply/Battery Charger (PS/
BC) monitors power availability and
automatically switches to battery
operation during power outage.
• Charger will run pump motor or charge
batteries when plugged into AC power
• Automatically charges the batteries
• Operates on 120 VAC and 24 VDC
(Using 2 batteries)
• The PS/BC can be left connected to
the batteries indefinitely
• The PS/BC is designed for the WAYNE
pump only, DO NOT Use For Any
Other Purpose
SYSTEM WILL ALARM IF:
• You will hear a beeping alarm if
pump motor is running
• You will hear a continuous alarm if the
pump fuse on front panel is blown
• You will hear a continuous alarm if
the battery voltage drops below 21.6
LIGHTS:
• Green Light indicates AC power is
available
• Yellow Light indicates battery is
connected correctly
• Red Light is on when battery voltage
is low or if the pump motor fuse on
the front panel is blown
PUMP:
• The pump will turn on when the
float switch rises. The pump motor
will keep running for 15 seconds
after the float drops
GENERAL SAFETY
INFORMATION (cont.)
12V
Battery
12V
Battery
Figure 1 - Battery connection: two 12-volt batteries equals a 24-volt battery
Jumper Wire
(Black)
Negative
Battery Cable
(Red) Positive
Battery Cable
PS/BC
CHART 1 - STANDBY POWER
PUMPING CAPACITY
Amp Hours Per
Battery
Total Gallons
Pumped*
40.0 11,000
80.0 22,000
120.0 33,000
* Assumes the sump pump is lifting water 10'