General installation practices – Banks Power Chevy_GMC Trucks: Duramax LB7 (Diesel ’01 - 04 6.6L) Tuner- Six-Gun Diesel Tuner with optional Speed-Loader Module '01-04 For use with Six-Gun Switch User Manual

Page 5

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96446 v.4.0

5

General Installation Practices

1.

For ease of installation of your

Banks Six-Gun, familiarize yourself with
the procedure by reading the entire
manual before starting work. This
instruction manual contains 28 pages
of text, illustrations and parts listing.

2.

Disconnect the ground cable from the

battery before beginning work. If there
are two batteries, disconnect both.

3.

Route and tie wires and hoses a

minimum of 6 inches away from
exhaust heat, moving parts and sharp
edges. Clearance of 8 inches or more
is recommended where possible.

4.

When raising the vehicle, support it

on properly weight-rated safety
stands, ramps or a commercial hoist.
Follow the manufacturer’s safety
precautions. Take care to balance the
vehicle to prevent it from slipping or
falling. When using ramps, be sure the
front wheels are centered squarely on
the topsides; put the transmission in
park; set the hand brake; and place
blocks behind the rear wheels.
Caution! Do not use floor jacks to
support the vehicle while working
under it. Do not raise the vehicle
onto concrete blocks, masonry or
any other item not intended
specifically for this use.

5.

The installation should be

performed at a time when the vehicle
has been allowed to completely cool.
This installation requires the installer
to work near surfaces that may remain
hot after the vehicle has been run.
Failure to allow the vehicle to cool
may result in personal injury.

6.

During installation, keep your work

area and components clean to avoid
possible dirt entry into the engine.

7.

Banks recommends that a

Pyrometer (EGT) gauge and a Boost
gauge be installed with the Six-Gun
Diesel Tuner to help monitor

performance and Engine Gas
Temperatures (EGT) of the vehicle (see
part numbers below). To further
increase engine life by lower EGT’s,
Banks also recommends installing the
following airflow improvements:
Airflow Improvements
1. Banks Monster

®

Exhaust

Std.Cab Long Bed, w/o Cat . . . . . .48628
Ext./Crew Short Bed w/o Cat . . . .48629
Ext./Crew Long Bed w/o Cat . . . . 48630
Header pipe kit w/o cat . . . . . . . . 48631
‘02-04 Std.Cab Long Bed w/cat . . 48632
‘02-04 Ext./Crew Short Bed w/cat 48633
‘02-04 Ext./Crew Long Bed w/cat 48634

2. Banks BigHead

®

Actuator . . . . . . . 24396

3. Banks Ram-Air

®

Filter . . . . . . . . . . . . . . . . . . . . . . . . 41518
Service Kit . . . . . . . . . . . . . . . . . . . 90094

Gauges
1. Boost and Pyro Assembly* . . . 64507
2. Thermocouple** . . . . . . . . . . . 63055

* also available separately

** included with Speed-Loader

Tools Required:

1

4

" and

3

8

" drive ratchets with

metric sockets, including 10mm
• Metric combination or open-end
wrenches
• Standard and Phillips head
screwdrivers
• Standard and needle-nose pliers
• Pocket or X-Acto knife
• Clean shop towels or rags
• Wire crimping/stripping tool

1

8

" drill bit

3

8

" drill bit

• Drill motor
Tools Required for Optional Speed-
Loader Installation:

7

16

" drill bit

• Tap Handle

1

4

" NPT tap

• 12mm, 12-point socket & wrench
Highly recommended tools and
supplies:
• Multimeter or 12-volt test light
• Heat gun

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