Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Exhaust, Single Passenger side exit (w_ cat) '99-03 F-250 & F-350 User Manual

Page 10

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96436 v.7.0

13.

reusing the saved V-band clamp

previously put aside, loosely clamp

the upper portion of the turbine outlet

pipe to the factory warm-up valve

outlet. Do not tighten at this time.
Note: on some Power Strokes a

ground strap is bolted on the back

of the cylinder head. this bolt may

interfere with the Banks turbine

outlet pipe. If so, remove the bolt and

relocate it in the cylinder head.

14.

on 2002 & 2003 models only, it

is necessary to relocate the factory-

installed frame-mounted hanger pin

that is located behind the transmission

crossmember.
A. remove the two (2) nuts that hold

the frame-mounted hanger pin to

the frame rail, save for reinstallation

later. remove the frame-mounted

hanger pin from vehicle.

B. remove the two (2) 8mm studs from

the frame-mount hanger pin.

Note: Studs are pressed into

hanger pin and will require the

use of a hammer or small press to

remove.

C. reinstall the frame-mounted hanger

pin using the two (2)

5

8

” long steel

spacers, two (2) 8mm x 1.25 x

45mm bolts and the two (2) 8mm

nuts (removed in Step A above).

see Figure 6 for proper assembly

sequence. torque fasteners to 18

ft-lb.

15.

place a 4” exhaust clamp on the

turbine outlet pipe. install the front

intermediate pipe onto the turbine

outlet pipe, aligning the hanger pin

in the rubber hanger. For catalytic

converter models, place a 3

1

2

” clamp

on the end of the front intermediate

pipe and reinstall the catalytic

converter (where you have cut per

step 2). put another 3

1

2

” clamp on

the outlet of the catalytic converter.

For models without catalytic

converters, place a 4” clamp on the

outlet of the front intermediate pipe

(see Figure 2).

Figure 5

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