Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Exhaust, Single Passenger side exit (w_ cat) '99-03 F-250 & F-350 - Manual (Page 9)

96436 v.7.0
9
8.
remove the exhaust backpressure
control valve assembly from the
factory turbine housing by removing
the seven (12-point, 8mm head) bolts.
retain these bolts for reuse.
9.
install the banks power elbow
casting onto the outlet of the
turbocharger using the original bolts.
use the supplied anti-seize compound
on the bolts and tighten them evenly.
the torque specification for these bolts
is 62 in-lb (not ft-lb!)
Note: It may be necessary to re-locate
the transmission dipstick tube to allow
clearance for the V-band clamp at
outlet of Power elbow. the tube can
be re-located with a prybar or similar
tool. there should be 3 ⁄
4
”-1” clearance
between the tube and the Power
elbow casting.
10.
on 1999 1 ⁄
2
and later vehicles,
install support bracket between power
elbow casting and passenger-side
cylinder head using supplied 3 ⁄
8
-16 x
3 ⁄
4
” bolt, M10 x 1.5 x 20mm long bolt.
see Figure 4. the M10x1.5x20mm
bolt is used on the cylinder-head side
of the bracket. the 3 ⁄
8
-16x 3 ⁄
4
“ bolt is
used on the power elbow side of the
bracket.
11.
Clamp the upper portion of the
supplied turbine outlet pipe onto the
outlet of the power elbow assembly
using the original turbine outlet
V-band clamp (on systems 48658 and
48661 use supplied V-band in place
of original). locate the build date of
your truck on the information sticker
inside the driver’s doorjamb. on trucks
built prior to 1999, position the V-band
clamp as shown in Figure 2 to provide
room for tightening. on trucks built in
1999 or later, position this clamp as
needed.
Note: If a pyrometer is used, the
probe may be installed in the threaded
port, located on the side of the Power
elbow casting. Remove the plug and
install the probe using the anti-seize
provided.
if power elbow is being installed, skip
to step 14.
12.
locate the 7” x 24” blanket heat
shield provided. Form the heat shield
to the shape of the banks Monster
t.o.p. (turbine outlet pipe) in the
vertical section of the pipe. secure the
heat shield using the three (3) hose
clamps provided. (see Figure 5).
Figure 4