Banks Power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) Power Systems- Stinger & Git-Kit Systems (does not connect to pump wire) - Manual (Page 4)

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1.
Under vehicle, remove the entire
factory exhaust system. Starting
at the rear of the vehicle, remove
each component by either cutting
through the pipe near the clamps or
by removing the clamps and heating
the joints to a red-orange color to
allow the crimped pipes to separate.
Remove the pin-type hangers from
the rubber frame mounts by prying
with a pry-bar or by pressing the
pin out of the rubber with large
water pump pliers. A soapy water
solution or a penetrating lubricant
will ease the removal of pin-type
hangers from the rubber frame
mounts. Remove the two bolts that
attach the turbine outlet pipe to the
turbine outlet elbow and remove the
turbine outlet pipe from the vehicle.
keep these bolts for later use. To
remove the turbine outlet pipe, it
may be necessary to cut the pipe just
to the rear of the pin hanger that
slides into the hanger bracket on the
transmission mount.
For Git-Kit installation, proceed to
Exhaust Installation (Step 25)
turBocHarger remoVal
2.
Loosen the clamps that attach the
air inlet tube to the air filter housing
and to the turbocharger, and remove
the air inlet tube from the vehicle.
Remove the air filter housing from
the vehicle. This will allow easier
access to the turbocharger.
3.
Loosen the upper hose clamp on
the turbocharger oil drain-tube hose
that located between the two sections
of the oil drain tube.
4.
Disconnect the oil supply hose at
the turbocharger.
5.
Remove the turbocharger
mounting nuts/bolts and the
turbocharger from the exhaust
manifold.
caution: anytime the
turbocharger is removed from
the engine, take care that no
foreign objects enter any of the
turbocharger connections on
the engine or the turbocharger.
Foreign objects entering air,
exhaust, or oil connections
may cause major damage to
the engine and/or turbocharger
and is not covered under any
warranty. cover the open end of
the intercooler pipe with a clean
rag, as this pipe is very sus-
ceptible to foreign object entry.
6.
Clean and inspect the exhaust
flange mounting surfaces on the
exhaust manifold. Make sure the
surface is clean and dry.
tHermocouPle inStallation
7.
The thermocouple monitors the
temperature of the exhaust gases
entering the turbocharger at the
turbine housing. Installation requires
that the exhaust manifold be drilled
near the outlet of the manifold
adjacent to the turbine housing. For
this reason it is essential that the
turbocharger be removed from the
engine in order to clean out any
metal chips from drilling that could
cause turbine blade damage.
Figure 1
System installation Procedure
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