Banks Power Dodge Trucks: (Diesel ’98 - 02 5.9L Cummins ISB) Tuner- Big Hoss Diesel Tuner (connects to pump wire) User Manual

Page 9

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96759 v.4.0

9

For ‘98

1

2

-00 trucks, proceed to Step 5.

3.

Remove protective cap from

fuel pressure test port fitting. See

Figure 2. Clean area around cap and

fitting before removing the cap.

4.

Install a fuel pressure test gauge

onto the fuel pressure test port fitting.

5.

Prevent the engine from starting by

removing the fuel injection pump relay

in the Power Distribution Center.

6.

Crank the engine and observe

the fuel pressure. Cranking pressure

should be 5-7 PSI.

7.

Re-install the fuel injection pump

relay in the Power Distribution Center.

8.

Start the engine and check the

pressure. It should be a minimum of

10 PSI at idle.

9.

If a Diagnostic Trouble Code

was set when the pump relay was

removed, use a scan tool to remove

the trouble code.

10.

‘98

1

2

-00 trucks only: Shut off the

engine and switch the fuel pressure

gauge from the inlet side check

valve to the outlet side check valve

(closest to engine). Start the engine

and observe the pressure, it should

be no more than 5 PSI lower than the

inlet pressure previously recorded. If

a greater pressure drop is observed,

replace the fuel filter. Once the

pressure test is complete, remove the

check valves and re-install the hex

plugs in the fuel filter mount.

-END, SECTION 1-

Figure 2

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