Banks Power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 6.6L) Intake-Techni-Cooler Intercooler '06-10 - Manual (Page 23)

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44.
Install the upper grill baffle and
secure with the seven push-in retainers
that were previously removed. The
push-in retainers that secure the grill
baffle are secured by inserting the
retainer with the center pin pulled out.
Once the retainer is inserted, press the
center pin down to secure the retainer.
45.
Install the driver and passenger
side boost tubes. Tighten the driver
side hose clamps to 75 in-lbs. Make
sure when reinstalling the passenger
side boost tube that the hose coupler
fits tight and flush to its respective
mounting location, then reinstall the
wire retaining clip.
Note: Before slipping any boost tubes
and the corresponding hoses, into posi-
tion, ensure that all connection ends
are clean and free of any oil residue
and contaminates. Clean compressor
outlet and all connection points with a
non-oil based solvent such as Acetone,
Mineral Spirits, Denatured Alcohol or
Lacquer thinner. Read and follow the
manufactures operation instruction for
non-oil based solvent cleaner.
Note: the a/c line that runs near the
intake manifold will need to be bent
downward to provide clearance for the
boost tube. the a/c line can be bent by
placing a wooden block on the a/c line,
then lightly tapping the block with a
hammer.
46.
Install the driver side and
passenger side fenderwell. The charge
air temperature before the CAC
approaches 400°F at full load. So, take
care to route wiring away from the
driver side boost tube and re-install the
factory wire retainers on the fenderwell
cover.
47.
Install the lower air cleaner
support bracket. Tighten the bolts to 80
in-lbs. Install the air cleaner mounting
tray. Tighten the bolts to 80-in-lbs.
48.
Install the air box assembly on it’s
mounting tray. Install the air duct on
the turbocharger inlet and tighten it’s
hose clamp.
49.
Re-install the connector on the
MAF sensor at the air box assembly
50.
Re-connect the ground cables on
both batteries