Banks Power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 6.6L) Intake-Techni-Cooler Intercooler '06-10 - Manual (Page 3)

96786 v.4.0
3
REMOVE STOCK INTERCOOLER
1.
Disconnect the ground cables from
both the driver and passenger side
batteries. Position the loose cables so
that they do not come into contact
with their respective battery posts
during the installation.
2.
Remove air box filter assembly.
Loosen the hose clamp from the stock
intake tube on the turbo inlet. Separate
the stock intake tube connected to the
turbo inlet. Remove the Air Flow (MAF)
sensor connector from stock air box filter
cover. Remove stock air box by lifting
the air box up and out. The bottom of the
stock air box is held in place by rubber
grommets. There may be some slight
resistance when removing the stock air
box. See Figure 1.
Note: Be careful not to damage the
connector or the MAF sensor.
3.
Remove the upper grill baffle.
Remove the upper grill baffle that
mounts between the grill and radiator
cross brace. The baffle is held in place
by 7 push-in retainers. The retainers are
removed by pulling up on the center
pin, then prying the retainer out of it’s
hole as shown in Figure 2.
4.
Pull the grill from the vehicle.
2006-07 LBZ: Remove the grill by
disengaging the 6 snaps at the
outboard ends of the grill.
07-10 LMM: Remove the grill by
disengaging the 8 clips at the outboard
ends of the grill and (4), 10mm bolts at
located on top of grill.
Note: Some 08 Models may require
that you remove the trim from the top
of the bumper for ease of installation.
Figure 1