Banks Power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 6.6L) Intake-Techni-Cooler Intercooler '06-10 - Manual (Page 6)

6
96786 v.4.0
Note: the inner fenderwell cover must
be removed to access the bottom bolt.
Next, remove the (3 per side) bolts
to the head assembly / grill support
bracket. See Figure 5. Disconnect the
connectors from the backside of the
headlamp assembly from both driver
and passenger headlamp assemblies.
Remove the headlamp assemblies.
Note: Slide the headlamp assembly
toward the center and forward of the
vehicle to remove. the turn signals are
built into the headlamp assembly.
7.
Remove the plastic headlamp
mounting structure. (2006-07 LBZ only)
2006-07 LBZ: Remove the plastic
headlamp mounting structure on
the driver and passenger side of the
vehicle shown in Figure 6. There are
(6x) bolts, (2x) torx head bolts, (1x)
push-in retainer and (1x) large clip
that must be disconnected to remove
the piece from the vehicle, per side.
The plastic piece that resides by the
bumper must be detached from the
headlamp mounting structure, but will
remain on the vehicle. The retaining
clip that attaches the hood latch cable
to the support structure must also be
removed on the driver’s side.
8.
Remove the two bolts that secure
the upper fan shroud to the upper
radiator cross brace. Remove the
four push-in retainers (2 per side)
that attach the upper section to the
lower section of the fan shroud. These
retainers are removed by pulling up on
the center pin then prying the entire
retainer assembly out as shown in
Figure 2.
9.
Carefully remove the transmission
module from the upper fan shroud. Lay
the module to the side. See Figure 7.
Figure 5 07-10 LMM: Headlamp Assembly/Grill Support Bracket