Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Intake- Techni-Cooler Intercooler Assembly F250-F350-F450F550 Trucks & Excursions - Manual (Page 10)

Section 4
BANkS TECHNI-COOLER INSTALLATION
40.
For 2003 vehicles only:
Remove the rubber air deflectors
from the face of the stock cAc.
Install the rubber air deflectors
removed from the stock cAc on the
Banks CAC. Use the supplied zip tie
mounts to affix the air deflectors to
the Banks cAc. Discard the supplied
zip tie mounts for vehicles that are
not equipped with the rubber air
deflectors.
41.
Remove the rubber saddle
mounts and grommets used to
mount the stock cAc and install
them on the Banks cAc.
42.
Install the Banks cAc into the
factory lower saddle mounts.
43.
Reinstall the upper radiator
support. Leave the 8 bolts that retain
the support hand tight. This will
allow the position of the upper core
support to be aligned with the Banks
cAc.
44.
Install the bolt at each of the
upper cAc mounts and torque to 19
ft-lbs.
45.
Torque the eight upper radiator
support bolts to 22 ft-lbs.
46.
Reinstall the radiator support
brackets and torque to 22 ft-lbs.
47.
Re-affix the two upper air
conditioning condenser mounts and
torque to 80 in-lbs.
48.
Re-attach the hood latch in the
outline that was previously marked.
Torque the hood latch bolts to 9
ft-lbs.
49.
Re-attach the pushpins that
attach the driver and passenger side
air deflectors to the radiator support.
50.
Re-install the upper radiator air
deflector with pushpins.
-END, SECTION 4-
10
96780 v.9.0