Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Intake- Techni-Cooler Intercooler Assembly F250-F350-F450F550 Trucks & Excursions - Manual (Page 5)

Note: Save all factory components
and fasteners that are removed for
re-installation with the exception
of: Charge Air Cooler (CAC), Intake
Elbow, Boost Tubes, and CAC Hose
Connections.
1.
Remove the (+) and (-) battery
cables from both the drivers and
passenger side batteries.
2.
Remove all of the plastic pushpins
that attach the upper radiator air
deflector to the grill support and
upper radiator support.
3.
Remove the upper radiator air
deflector.
4.
Place reference marks around
the hood latch to mark its location.
These marks will be used to orient
the hood latch upon re-installation.
5.
Un-bolt and remove the hood
latch from the support. Do not
disconnect the cable; just place the
hood latch assembly out of the way.
6.
Remove the two upper a/c
condenser mounting brackets that
are attached to the upper radiator
support as shown in Figure 1.
7.
Remove the 2 bolts that attach
the upper charge Air cooler (cAc)
mounts to the upper radiator support
as shown in Figure 2.
8.
Remove the two radiator support
brackets as shown in Figure 3.
9.
Remove the driver and passenger
side pushpins that attach the air
deflectors to the radiator support as
shown in Figure 4.
10.
Un-clip the battery cable that is
attached to the radiator support.
11.
Remove the 8 bolts that attach
the upper radiator support to the
core support.
12.
Remove the radiator support. It
may be necessary to pry it out of the
slots in the core support.
13.
Undo the two toggle clamps at
the rear of the air box assembly.
14.
Disengage the two tabs on
the lower backside of the air box
assembly from the slots on the rear
cover.
15.
Remove the air box assembly
and air box front cover from the
vehicle.
Section 1
REMOvE STOCk COMPONENTS
Figure 1
Figure 2
96780 v.9.0
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