Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Intake- Techni-Cooler Intercooler Assembly F250-F350-F450F550 Trucks & Excursions User Manual

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16.

For 2005-07 4-wheel drive

equipped vehicles only: Remove

the electronics module near the

driver side battery shown in Figure

5. The retaining tab for the module

can be pried back with a flat blade

screwdriver as shown in the figure.

After the tab is depressed, the

module can easily be pulled away

from it’s mounting bracket.

17.

Remove driver’s side plastic

battery cover. There are tabs at

the front and back of the cover that

need to be depressed to remove the

cover, as shown in Figure 6.
Note: Be careful not to break the

plastic box, as it will be re-installed

later.

18.

Remove the driver’s side battery

hold down clamp (8mm socket).

19.

Remove the driver’s side

battery.
WARNING: When lifting a battery,

excessive pressure on the end

walls could cause acid to spew

through the vent caps, resulting

in personal injury. Lift with a

battery carrier or with hands

on opposite corners. Failure to

follow these instructions may

result in personal injury.

20.

Remove the wire harness

plastic retaining clip on the back of

the plastic battery box.

21.

Remove the plastic battery box

[(4x) 13mm socket]. For 2005-07

4-wheel drive equipped vehicles

only: A small bracket used to mount

an electronic module will also be

removed with the plastic battery

tray.

22.

Remove both the driver and

passenger side boost tubes and

their attachment hoses. The

passenger side boost tube is the 3

inch diameter tube that connects

the compressor discharge to the

charge air cooler. The driver’s side

boost tube connects the charge air

cooler to the intake manifold. Retain

the (2) hose clamps that attach the

passenger side boost tube to the

turbocharger, as these components

will be re-used.

Figure 4

Figure 3

6

96780 v.9.0

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