Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Intake- Techni-Cooler Intercooler Assembly F250-F350-F450F550 Trucks & Excursions - Manual (Page 9)

2003 to 2004 vehicles only
(Steps 31 through 37)
31.
Remove the passenger side
battery hold down clamp [(1x) 8mm
socket].
32.
Remove the passenger side
battery.
WARNING: When lifting a battery,
excessive pressure on the end
walls could cause acid to spew
through the vent caps, resulting
in personal injury. Lift with a
battery carrier or with hands on
opposite corners. Failure to follow
these instructions may result in
personal injury.
33.
Remove the plastic clip that
attaches the (+) battery cable to the
rear of the passenger side battery
tray
34.
Remove the 4 bolts that secure
the passenger side battery tray [(4x)
13mm socket].
35.
Remove the passenger side
battery tray.
36.
Trim the bracket below the
battery tray as shown in Figure 9.
Note: Be careful not to cut the a/c
lines that are in close proximity to
the bracket.
37.
Re-install the passenger side
battery tray and battery. Tighten the
battery tray bolts to 12 ft-lbs and the
battery hold down clamp to 89 in-lbs.
Re-attach the harness mounting clip
at the rear of the tray, but leave the
cables disconnected from the battery
until the installation is complete.
38.
Trim the fan shroud as shown in
Figure 10 using Template 1 on page
15, to clear the larger diameter boost
tubes.
39.
Trim the fan shroud as shown in
Figure 11 using Template 2 on page
13, to clear the Banks High Ram.
Note: 2005-07 vehicles require a
different trim to fan shroud, use
appropriate template. See Template
2.
-END, SECTION 3-
Section 3
TRIM BRACkETS
Figure 9
Figure 10
Figure 11
96780 v.9.0
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