Grain Systems Tanks PNEG-972 User Manual

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Table of Contents

PNEG-972 Construction Manual for 2.66" Corrugation 105' Diameter Tall Tanks (28 Rings and Taller)

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Contents

Chapter 1 Introduction ..........................................................................................................................................4

Chapter 2 Safety .....................................................................................................................................................5

Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Safety Instructions ................................................................................................................................. 7
Safety Sign-Off Sheet ........................................................................................................................... 9
Proper Storage of Grain Bin/Silo Materials Prior to Construction ....................................................... 10
General Information ............................................................................................................................ 11
Construction Procedures and Lifting Jack Usage ............................................................................... 12

Chapter 3 Decals ..................................................................................................................................................13

Roof Damage Warning and Disclaimer ............................................................................................... 13

Chapter 4 Decal Sheet Placement ......................................................................................................................16

Chapter 5 Access Door Weldment Assembly ...................................................................................................17

Access Door Weldment Assembly Hardware Package (PLS-41985) ................................................. 17

Chapter 6 Bolting Requirements ........................................................................................................................18

Chapter 7 Bolting and Hardware Requirements ...............................................................................................19

Hardware ............................................................................................................................................. 19

Chapter 8 Caulking Detail ...................................................................................................................................26

Caulking Detail for Standard (Non-Laminated) Sheets ....................................................................... 26
Caulking Detail for Laminated Sheets ................................................................................................. 27
Base Angle Installation ........................................................................................................................ 29
Anchor Bolt Detail ............................................................................................................................... 30
Anchor Bolt Washer Installation .......................................................................................................... 30
2.66" Sidewall Gauges ........................................................................................................................ 31

Chapter 9 Stiffener Instructions (Inside Stiffened Only) ..................................................................................34

Universal Stiffener and Splice Hardware ............................................................................................ 34
Commercial Stiffeners for 2.66" Corrugation ....................................................................................... 35
2.66" Corrugation Commercial Stiffener Splice Details ....................................................................... 37
Stiffener to Sidewall Connections 3 Post Tanks ................................................................................. 45
3 Stiffeners per Sidewall Sheet ........................................................................................................... 49
Roof Stiffener Detail ............................................................................................................................ 50
Wind Ring Assembly ........................................................................................................................... 51

Chapter 10 Stiffener Instructions (Outside Stiffened Only) .............................................................................54

Universal Stiffener and Splice Hardware ........................................................................................... 54
Commercial Stiffeners for 2.66" Corrugation ..................................................................................... 55
2.66" Corrugation Commercial Stiffener Splice Details ..................................................................... 57
Stiffener to Sidewall Connections 3 Post Tanks ................................................................................ 65
3 Stiffeners per Sidewall Sheet ......................................................................................................... 70
Roof Stiffener Detail .......................................................................................................................... 71
Wind Ring Assembly ......................................................................................................................... 72

Chapter 11 Accessory Instructions ....................................................................................................................74

Sidedraw Systems ............................................................................................................................. 74
Wind Ring Installation ........................................................................................................................ 75
Sidedraw Instructions ........................................................................................................................ 76
Weather Cover Assembly .................................................................................................................. 81

Chapter 12 Warranty ............................................................................................................................................83

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