4 cable protection, 5 cable length, Up i l a – R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Plus Service Manual User Manual

Page 14: 6 du/dt filters

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R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325-5319

14/83

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

Power class

002

003

004

005

007

011

015

018

022

Continuous current

I

CONT

A

6.5

8

10

13

18

24

32

42

48

Fuse

A

10

10

10

16

20

25

35

50

50

Max motor cable length

m

50

50

50

50

50

50

50

50

50

Ft

160

160

160

160

160

160

160

160

160

Motor cable

40

o

C

mm

2

1.5

2.5

2.5

2.5

4

6

10

10

10

104

o

F

AWG

14

14

14

12

10

10

8

8

6

Braking resistor cable

40

o

C

mm

2

2.5

2.5

2.5

2.5

2.5

2.5

2.5

4

4

104

o

F

AWG

14

14

14

14

14

14

14

12

12

Power class

030

037

045

055

Continuous current

I

CONT

A

60

75

90

110

Fuse

A

63

80

100

125

Max motor cable length

m

50

50

75

75

Ft

160

160

240

240

Motor cable

40

o

C

mm

2

16

25

35

35

104

o

F

AWG

6

4

2

2

Braking resistor cable

40

o

C

mm

2

10

10

16

16

104

o

F

AWG

8

8

6

6

1.11.4 Cable protection

To protect the supply cables against short circuit there must be fuses or motor circuit breakers (MCCBs) installed at the
mains end of the supply cable. Dimensioning of the fuses or MCCBs depends on the cable used and on the type of
primary fuses or MCCBs. If there are no other regulations, the values given in this section can be used to dimension
fuses (three phase 400V supply).

The overload protection of inverter protects both the supply and the motor cables. The fuses of the supply provide the
short circuit protection.

1.11.5 Cable length

The maximum motor cable lengths in the preceding table are based on 150% of inverter rated current (=current during
acceleration) and a 2.5 % voltage drop in the cable. For longer cables, the required conductor cross sectional area A
(mm2) is given by formula

U

p

I

l

A

F

Ч

Ч

Ч

Ч

=

5

.

1

43

.

2

where l

is the cable length (m)

I

F

is the motor current (A) at shaft power P

F

p

is the allowed voltage drop in %

U

is the nominal motor voltage

1.11.6 Du/dt filters

If inverter is not mounted on the crane, there has to be du/dt filter at motor supply. Also if total motor cable length (sum of
motor cables ) is over 100m with 002 –005 or over 200m with 007 –055, there has to be du/dt filter at motor supply.

Power class

Platthaus du/dt filter

Length (mm)

Width (mm)

Height (mm)

Weight (kg)

ID

002 – 003

ULC-910-920

100

110

180

1.2

52306553

004 – 005

ULC-914-931

125

110

200

3

52306554

007 – 018

ULC-918-951

155

125

225

7

52306555

022 – 045

ULC-923-927

190

135

260

12

52306556

055

ULC-942-1044

240

175

310

22

52306557

m

Du/dt filter should be as near inverter as possible

m

Note! All control cables must be placed as far from the motor and braking resistor
cables as possible.

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