R&M Materials Handling VARIABLE SPEED CONTROLS ControlMaster Plus Service Manual User Manual
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R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
3/83
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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PARAMETER ADJUSTMENTS ....................................................................................................... 25
2.1
The display panel ................................................................................................................................... 25
2.1.1
Navigation on the control keypad ..................................................................................................... 26
2.1.2
Value line editing ............................................................................................................................. 26
2.2
Storing and restoring parameters ............................................................................................................ 27
2.2.1
User parameters .............................................................................................................................. 27
2.2.2
Default parameters .......................................................................................................................... 27
2.2.3
Keypad settings ............................................................................................................................... 27
2.2.4
Factory settings ............................................................................................................................... 27
3
PARAMETER DESCRIPTIONS ....................................................................................................... 28
4
FACTORY DEFAULT PARAMETERS ............................................................................................. 36
2.3
Factory default parameters for 100Hz motors ......................................................................................... 36
2.4
Factory default parameters for 120Hz motors ......................................................................................... 40
5
SPEED SUPERVISION SETTINGS................................................................................................. 44
2.5
Standard settings ................................................................................................................................... 44
2.5.1
Settings for sensor bearing .............................................................................................................. 44
2.5.2
Settings for pulse wheel speed sensor or encoder (24 ppr) .............................................................. 45
2.6
Functional test run for SSU ..................................................................................................................... 45
2.7
Settings for non-standard cases ............................................................................................................. 45
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SYNCHRO FUNCTION ................................................................................................................... 47
2.8
Function ................................................................................................................................................. 47
2.9
Start-up .................................................................................................................................................. 48
2.10
Optic cable connections ...................................................................................................................... 49
2.11
Troubleshooting .................................................................................................................................. 49
7
MULTICARE FUNCTION ................................................................................................................. 50
2.12
Connections ........................................................................................................................................ 50
2.13
Setup .................................................................................................................................................. 50
2.14
Test run without load ........................................................................................................................... 51
8
START-UP PROCEDURE ............................................................................................................... 52
2.15
Visual checks ...................................................................................................................................... 52
2.16
Checks before the first test run ............................................................................................................ 52
2.17
Test run without load ........................................................................................................................... 52
2.17.1
Functional test run for SSU .............................................................................................................. 53
2.18
Test run with load................................................................................................................................ 53
2.19
Test run with overload ......................................................................................................................... 53
2.20
After the test run ................................................................................................................................. 53
3
TROUBLESHOOTING ..................................................................................................................... 54
3.1
Field repair actions ................................................................................................................................. 54
3.2
Typical functional problems .................................................................................................................... 54
3.3
Inverter fault codes ................................................................................................................................. 54
3.3.1
Fault time data record ...................................................................................................................... 58
3.3.2
Fault Counter .................................................................................................................................. 59
3.4
Inverter Alarm codes .............................................................................................................................. 59
9
TROUBLESHOOTING TABLE......................................................................................................... 60
4
SERVICE ......................................................................................................................................... 61
10
SPARE PARTS LIST FOR HOISTING INVERTER ...................................................................... 62
11
DRAWINGS ................................................................................................................................. 64
4.1
Description of terminals .......................................................................................................................... 64
4.1.1
Power classes 002F - 011F ............................................................................................................. 64
4.1.2
Power classes 015F - 055F ............................................................................................................. 65
4.2
Layouts, dimensions and weights ........................................................................................................... 65
4.3
Circuit diagrams ..................................................................................................................................... 67
4.3.1
Internal wirings ................................................................................................................................ 67
4.3.2
Wiring colours ................................................................................................................................. 68