Diamond Products CC7074 - Manual (Page 2)

Table of Contents
Safety Precautions ................................................. 1
Safety Alerts ................................................................ 1
Proposition 65 ............................................................. 1
Spark Arrester Requirement ....................................... 1
Respiratory Hazards ................................................... 1
General Safety ............................................................ 2
Battery and Electrical Safety ....................................... 2
Blade Safety ................................................................ 3
Blade Guard Safety..................................................... 3
Fuel Safety .................................................................. 3
Engine Safety .............................................................. 4
Cutting Safety ............................................................. 4
Hydraulic Safety .......................................................... 4
Belt Safety ................................................................... 4
Transporting Safety..................................................... 4
Introducing the CC7074 ......................................... 7
Controls ....................................................................... 7
Dimensions ................................................................. 9
Specifications ............................................................ 10
Operating the CC7074 ......................................... 11
Tie-Downs ................................................................. 11
Footrest ..................................................................... 11
Weight Bar (Optional) ............................................... 11
Spotlight .................................................................... 11
Handlebars ................................................................ 11
Adjusting the Handlebars .............................................. 11
Fuel System .............................................................. 12
Adding Fuel ................................................................... 12
Blade Guard .............................................................. 12
Installing the Blade Guard ............................................. 12
Removing the Blade Guard ........................................... 13
Flange Guard ............................................................ 13
Installing the Flange Guard ........................................... 13
Removing the Flange Guard ......................................... 13
Diamond Blades ........................................................ 13
Inspecting the Blade ..................................................... 13
Blade Speed ................................................................. 14
Wrench ......................................................................... 14
Installing the Blade ........................................................ 14
Removing the Blade ...................................................... 15
Engine ....................................................................... 15
Tasks Prior to Starting the Engine ................................ 16
Starting the Engine ....................................................... 16
Stopping the Engine ...................................................... 16
Speed Control Lever ................................................. 16
Blade Lowering Speed .............................................. 17
Water Supply ............................................................ 17
Using the Water Supply ................................................ 17
Cutting Guides .......................................................... 17
Adjusting the Front Pointer ........................................... 17
Adjusting the Rear Pointer(s) ........................................ 18
Concrete Cutting ....................................................... 18
Helpful Hints Prior to Cutting ........................................ 18
Tasks Prior to Cutting ................................................... 18
Making a Cut ................................................................ 18
Making a Cut Using the Blade Depth Stop ................... 19
Continuing a Partial-Cut................................................ 19
Finishing a Cut .............................................................. 19
Maintaining the CC7074 ....................................... 21
Maintenance Overview ............................................. 21
Daily ............................................................................. 21
Every 100 Hours ........................................................... 21
Every 250 Hours ........................................................... 21
Every 500 Hours ........................................................... 21
Part Lubrication ........................................................ 21
Water Filter Strainer (Optional) ................................ 21
Speed Control Lever ................................................. 22
Adjusting the Lever Tension ......................................... 22
Adjusting the Spring Plungers ...................................... 22
Inner Blade Flange ................................................... 22
Installing the Inner Blade Flange .................................. 22
Removing the Inner Blade Flange ................................ 22
Drive Alignment ........................................................ 22
Drive Alignment ............................................................ 22
Wheels ...................................................................... 22
Replacing the Front Wheels ......................................... 23
Replacing the Rear Wheels .......................................... 23
Maximum Cutting Depth ........................................... 23
Handlebar Cylinder Rod ........................................... 24
Removing the Cylinder Rod .......................................... 24
Connecting the Cylinder Rod ........................................ 24
Battery ...................................................................... 24
Battery Type ................................................................. 25
Servicing the Battery .................................................... 25
Electrical System ...................................................... 25
Radiator .................................................................... 25
Adding Radiator Fluid ................................................... 25
Changing the Radiator Fluid ......................................... 26
Hydraulic System ...................................................... 26
Adding Fluid to the Hydraulic Lift Pump ........................ 26
Adding Hydraulic Fluid to the Reservoir Tank ............... 27
Replacing the Hydraulic Oil Filter ................................. 27
Upper Gearbox ......................................................... 27
Changing the Upper Gearbox Oil ................................. 27
Draining the Upper Gearbox Heat Sink ........................ 27
Lower Gearbox ......................................................... 28
Changing the Lower Gearbox Fluid .............................. 28
Cleaning the In-Line Oil Suction Filter .......................... 28
Belt Sheaves ............................................................ 28
Removing the Belt Sheaves ......................................... 28
Installing the Belt Sheaves ........................................... 29
Blade Drive Belts ...................................................... 29
Tensioning/Replacing the Blade Drive Belts ................. 29
In-Line Fuel Filter ...................................................... 30
Engine ...................................................................... 30
Cleaning the Engine ..................................................... 30
Air Cleaner ................................................................ 31