Leak down testing, Air brake pre-test procedure, Emergency side – manual leak down test – IPA Tools 9008-SE Super MUTT Standard Edition User Manual

Page 21

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21

AIR BRAKE PRE-TEST PROCEDURE

1. Read and understand all Safety Warnings before operation.

2. CHOCK ALL WHEELS BEFORE TESTING OR ATTACHING SHOP AIR TO UNIT.

3. Push the main Power Source rocker switch (Fig. 3-B) to the middle Off position.

4. Move Air Control rocker switch (Fig. 3-A) to the middle Emergency setting.

5. Turn both Emergency Side and Service Side ball valves (Fig. 7-C & E) to the

Closed position.

6. If using an external power source, connect it to the 20 Amp external power input

socket (on the side of the MUTT

®

).

7. Attach red gladhand hose from the MUTT

®

directly to your trailer’s Emergency

Side air system and attach the blue gladhand hose to Service Side. Now you can

connect your shop air to the Shop Air inlet on the right side of the unit. Connect an air

regulator where needed.

DO NOT EXCEED 120 PSI.

NOTE: To set the air regulator, pull and turn knob (Fig. 7-D)

LEAK DOWN TESTING

EMERGENCY SIDE – MANUAL LEAK DOWN TEST

1. Connect shop air to Shop Air inlet (on the side of the unit). Look for any

signs of air leaks on test unit. Air leaks could result in faulty test results and may not

allow the MUTT

®

to work properly.

2. Turn Emergency Side (red) ball valve (Fig. 7-C) to the Open position – this air

charges the Emergency Side.

3. Once air has filled the Emergency Side, turn ball valve (Fig. 7-C) to Closed

position to begin leak down test.

WARNING: Pressurizing Emergency Side will release the brakes.

4. Note any PSI drop after stabilization of pressure.
5. Look for air loss according to your local code or test by noting consistent air drop

over time. If air pressure continues to drop, you can turn air supply back on

Emergency Side (Fig. 7-C) and begin to look for the leak by inspecting air system,

if an unacceptable air pressure loss is observed.

6. Once the Emergency Side air passes the leak down test, a leak down test on the

Service Side can now be performed.

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