Star Water Systems FB12DCC (Flint & Walling) - Manual (Page 3)

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INSTALLATION
INITIAL START-UP AND OPERATION
1. Test the installation for leaks by running water into the sump
allowing for normal operation of the primary pump.
2. Check the control charger. The “red” power on light will be
lit when the unit is plugged into the 115V wall outlet. The
“yellow/green” light will indicate the condition of the battery.
3. Disconnect primary pump before touching any component
in the sump pit.
4. Lift float switch. The DC backup pump will run and the alarm
will sound. Lower float switch immediately after pump has
started running. Pump is running dry during initial check
out for several seconds.
CAUTION
Continuous dry
running may cause overheating and damage the pump
seals. Upon release of the float switch, the pump will shut
off. Press the reset button to turn the alarm off.
5. Complete the final testing of your installation by disconnecting
the power to the primary pump and the control charger by
removing the plugs from the 115V wall outlets. Run water
into the sump until the DC backup pump is activated by
the float switch. Check all connections for leaks.
6. Push alarm reset switch when pump is running. This will
silence the alarm. The pump will continue to run.
7. Reconnect the control charger and your primary pump to
the AC wall outlets. The primary pump should come on
and lower the water level in the sump back to the normal
operating level and shut off. Both primary and backup
systems are now ready for use.
8. The battery charged and charging LED’s will alternate
during normal charging operation.
12. If the old primary pump discharge piping is being replaced
with PVC piping, duplicate the old pipe dimensions and use
the existing drainage connection. If the primary pump and
backup pump is a new installation, the drainage connection
must be determined and the discharge pipes fitted
accordingly. Solvent weld the upper portion of the discharge
pipe into the PVC tee outlet (see figures 1 and 2). Connect
the discharge pipe into the drainage connection. The pipe
must be supported from above to ensure adequate support
for the pump assembly. Reinstall pumps in sump pit with
discharge back to its original position.
13. Install DC control charger (see figure 3) by using the wall
bracket and anchors provided. If more convenient, the
control charger may be set on a nearby shelf or ledge. The
control charger should be located 3 or 4 ft. above the sump.
To reduce noise from vibration, it is recommended that the
charger be anchored with the wall bracket provided.
14. Connect the leads from the control charger to the battery
terminals. Red pos. (+) lead to positive terminal and black
neg. (-) lead to negative battery terminal. Upon proper
connection, test alarm will sound. Press alarm reset to
silence. This indicates proper charger to battery connection.
CAUTION
Correct battery hook up is essential for
operation of the system. Use wing nuts supplied with battery
and eyelet connectors on battery wire leads. The positive
terminal is the larger stud, 3/8" diameter. The smaller stud,
5/16" diameter is the negative terminal. Apply grease to the
terminals to help prevent corrosion.
15. Connect the black lead from the pump to the negative (-)
battery terminal. Connect the white or red lead from the
pump to the white lead from the switch. This connection is
made at the fuse installed on the switch wire (see figure 3).
Connect the black lead from the switch to the positive (+)
battery terminal.
16. Connect the blue sensor wire to the sensor connector
(figure 3).
17. Close battery box and secure cover. Carpeted or
wood barrier between the battery case and the floor is
recommended.
18. Plug the control power cord into the 115V wall outlet. The
primary sump pump and the control box should be on
separate circuits.
19. Reconnect power to primary sump pump.
20. Optional: A dongle may be used to input a name and number
into the charger for service information to the end user.
21. Optional: On the bottom of the charger there is a pair of
dry contacts to signal an auxiliary device of a low battery,
high water and reverse polarity alarm condition. This simple
2-wire connection is rated at a maximum of 24V AC/DC
and 0.5 amps. It can be used with an auto-dialer, alarm
or home security system. Read the auxiliary equipment's
documents for further instructions.
1. The preferred method of installation for backup pumps is
shown in figures 1 and 2. The installation kit includes the
necessary fittings and one check valve for installing with the
backup pump discharging into the primary pump outlet pipe.
An additional check valve is incorporated in the discharge
of the backup pump NOTE: Do not install in small spaces
where the charger will not be properly cooled.
2. Remove all parts from shipping carton and make sure all
parts are included. Refer to checklist on page 2.
3. Select location for battery and control charger. Control
charger must be within 6' of a 115V wall outlet and within 6'
of pump and basin. Connect to a separate circuit, different
than the primary pump.
4. If primary pump is installed, disconnect power. If the primary
pump is a column pump with adjustable float, and you are
installing per figure 2, check the “on” point and adjust to
approximately 7 ½" from bottom of pump (see figure 2). Mark
the discharge pipe 7" above the “on” point of the primary
column pump or 7" above the top of the primary submersible
pump.
5. If existing discharge pipe is metal or flexible tubing, it will
need to be replaced with SCH. 40 PVC piping. Use a male
adapter for connecting to the primary pump outlet.
6. Remove the discharge pipe and cut off at the mark determined
in step 4. Remove an additional 8" from the bottom portion.
7. Screw the discharge pipe into the primary pump outlet.
Tighten with strap wrench.
8. Assemble discharge fittings per figure 4. Note: Pump must
be glued into tee fitting on a 30° angle to avoid air locking
(see figure 4). Rotate pump while gluing until the line on
the discharge is facing up. Use a commercial grade of PVC
cleaner and solvent cement (not furnished with kit) on the
socket joints.
9. Install the pump and discharge assembly per figure 1 or 2.
10. Assemble the float assembly per figure 5.
11. Install the float switch assembly bracket above the outlet
tee using the clamp provided (see figures 1 and 2). Make
certain the clamp is tight on the pipe to avoid slippage. Use
electrical tape below the clamp to help prevent the clamp
from moving. Ensure that the “off” level of the float is 1"
min. above the discharge tee of the DC backup pump (see
figures 1 and 2). Position pumps in the sump and move
float up and down, making sure of free movement without
interference from any obstructions inside the sump or lid.
Very shallow sumps may require some adjustment to avoid
overfilling or backing up of water into the sump inlet. The
float switch can be moved on the discharge pipe or the
rubber stops can be adjusted as necessary. Cut extra float
rod length below lower float stop to prevent debris from
interfering with float operation.