Van Air Systems D8 User Manual

Page 7

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PAGE 7

SECTION 5

REPLACEMENT PARTS

PART NO.

26-0104

29-0150

14-0450

12-0520

33-0313

33-0311

33-0205

33-0232

14-2213

14-2188

26-10264

D4

QTY

1

1

1

1

1

1

1

1

1

1

1

D8

QTY

1

1

1

1

1

1

1

1

1

1

1

ITEM

1

2

3

4

5

6

7

8

DESCRIPTION

Sight Window

Pressure gauge (0-200 PSIG) only

Manual Drain Valve 1/2" NPT

Close nipple 1/2" NPT

DESICCANT

DRY-O-LITE Desiccant, 50 LB PAIL

DRY-O-LITE Desiccant, 50 LB BAG

SP Desiccant, 50 LB BAG

10BF Desiccant, 25 LB PAIL

Pressure Relief Valve (not shown)

Fill Port

O-Ring

SECTION 6

TROUBLESHOOTING

1. DECREASED PERFORMANCE OR INCREASED

DESICCANT USAGE.

High inlet air temperatures.

Check the aftercooler performance. Make sure that the

aftercooler was properly sized and installed. Check the aftercooler

operation manual for further details.

If an aftercooler was not installed, one may be required.

Check the compressor capacity or air usage vs. the dryer rating.

Was a different compressor installed?

High ambient temperatures.

Check the location of the dryer for changes in ambient tempera-

tures.

Was the dryer moved to a different location?

Was a piece of equipment or piping installed near the dryer that

caused an increase in ambient temperatures? Relocate the dryer

or equipment if possible. If relocation is not possible, correct the

ambient temperature.

Dryer overloaded.

Check the flow through the dryer. Check the flow at peak usage

periods. Have the flow requirements of the system increased?

Was the dryer properly sized for the actual operating conditions?

Check the capacity of the dryer for the system conditions. If the

system requirements exceed the dryer's capability, a larger dryer

must be installed.

Desiccant bed below required level.

Check the desiccant bed level. The level should be checked at

least once a month. The usage of desiccant will vary with the

operating conditions and the type of desicccant being used. The

dryer will require more desiccant during the warmer months of the

year.

Desiccant quantities and filling procedures are outlined in Section

4.4 of this manual.

2. LIQUID DOWNSTREAM OF THE DRYER.

Improper draining. The dryer may be flooded.

The dryer must be drained at least once for every 8 hours of

operation.

Check the drain valve(s) and piping for clogs. Repair or replace

faulty valves. If the piping is clogged, it must be cleared.

If the dryer is installed outdoors where ambient temperatures fall

below freezing, the drain line and valve(s) may freeze. If ambient

temperatures fall below freezing, the drain line can be wrapped

with heat tracing and/or insulation to prevent freezing.

If maintaining the required draining schedule is a problem, an

automatic ball type drain valve should be installed. Reference

Section 2.2-E in this manual for installation instructions.

IMPORTANT: Never install a float type (other than Van Air model

PDV-500) or solenoid type drain valve on this dryer.

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D4