Connection – Badger Meter Converters User Manual

Page 2

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Connection

CONNECTION

The 4…20 mA output can drive auxiliary devices (resistive loads) such as displays, recorders and computers, provided the voltage supplied

by the power source is adequate. Devices must be wired in series with the F-to-I converter and power supply. The voltage drop across the

load(s) and the 6V DC minimum needed to drive the F-to-I converter determine the minimum voltage required from the power supply.
The F-to-I converter acts as a current controlling device. Thus, the current output remains the same even if the power supply voltage

fluctuates or the load resistance changes. The current varies only with respect to the flow rate from the turbine flow meter, as long as the

voltage drop across the F-to-I converter is at least 6V DC.
The load(s) in the circuit generally have some electrical resistance, 100 Ohms for this example. The 4…20 mA loop current produces a

Voltage drop across each load. The maximum Voltage drop across a load(s) exists when the loop current is 20 mA. The power supply must

provide enough Voltage for the load(s) plus the 6V DC minimum insertion loss of the F-to-I converter.

Figure 5

shows a graphical representation of the allowable loads for a given power supply voltage.

F

to

I

Converter

24V DC

Power

Supply

4…20 mA

150

Ohms

100

Ohms

50

Ohms

Total load resistance = 300 Ohms

Total current loop current = 20 mA

300 Ohms x 20 mA = 6000 mV = 6 Volts

The total voltage drop across the load is 6 Volts.

F

to

I

Converter

24V DC

Power

Supply

4…20 mA

1000

Ohms

Total load resistance = 1000 Ohms

Total current loop current = 20 mA

1000 Ohms x 20 mA = 20,000 mV = 20 Volts

The total voltage drop across the load is 20 Volts

Figure 3: Example 1—Sufficient power supply Voltage

Figure 4: Example 2—Insufficient power supply Voltage

Example 1 shows an installation where the available voltage from the power supply is sufficient to accommodate

a 6 Volt drop. Subtract 6 Volts from the 24 Volt source to determine that 18 Volts are available to power the F-to-I converter. The 18 Volts is

within the specified 10…30 Volt range and is sufficient to power the F-to-I converter.
Example 2 shows an installation where the available voltage from the power supply is not sufficient to accommodate a

20 Volt drop. Subtract 20 Volts from the 24 Volt source to determine that 4 Volts is available to power the F-to-I converter. The 4 Volts is

below the specified 10…30 Volt range so is not adequate to power the F-to-I converter. If for example, the power supply voltage was 30

Volts instead of 24 Volts, the Voltage available to power the F-to-I converter would be 10 Volts and within the specified range.

200

400

600

800

1000

1200

1400

10

12

14

16

18

20

22

24

Supply Voltage (VDC)

Loop Load (Ohm's)

Operate in the

Shaded Region

26

28

30

Figure 5: Allowable loop resistance chart

Page 2

July 2014

SEN-UM-00084-EN-02

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