Pop & Lock PL8535 - Manual

TAILGATE LOCK Instructions
Model PL 8535 for TOYOTA Tundra
‘07’ and up
Parts Included:
POWER LOCK
Short Wiring Cable
Long Wiring Cable
Cable Ties
2 Quick Splice Connectors
Tools Required:
T27 Torx Driver
8 MM Socket and Wrench
Pliers
Small Screwdriver
Scissors
Electrical Tape
For Tech Support Call: 1-800-342-5911
For the latest information please visit www.popandlock.net
1. Remove Access Panel with the T27 Torx
Driver. 2. Unclip both Latch Rods, lay them to the side
and remove the Passenger Side Mounting Bolt
with the 8 MM socket. 3. Place the Mounting Bolt into the mounting
hole of the POWER LOCK bracket.
4. Mount the POWER LOCK by tightening the
Mounting Bolt.
NOTE: The actuator obscures the Mounting Bolt
and interferes with using a socket drive. You will
have to start the Mounting Bolt by hand and
tighten it using a wrench.
Re-attach the Latch Rods.
5. Snake the Short Wiring Cable up the central
drain hole of the tailgate and the central cut-out of
the longitudinal stiffening panel.
Connect it to the POWER LOCK maintaining
green to green and brown to black. Secure with a
Cable Tie Connect the other end to the Long
Wiring Cable Locate the connector so that it is
accessible for tailgate removal.
Run the Long Wiring Cable inside the left frame
rail to the engine compartment and secure it with
Cable Ties. Make sure to tie it so it cannot touch
the exhaust. 6. Locate the Rubber Grommet for the wiring in
the lower left corner of the fire wall. Cut the
upper tip of the grommet off to snake all available
Long Wiring Cable through into the driver’s
compartment. Tape it off around the tip.
7. Remove the passenger’s side kick panel by
removing the door still on that side. Open up the
terminal box and locate the terminal marked MJ1.
This is the 3
rd blue plug down from the top.
8. Splice the Green wire of the Pop&Lock to the
Blue with silver dash wire and the Green wire of
the Pop&Lock to the White with silver dash wire
using the Quick Splice Connectors. 9. Pop&Lock should lock when Door, Remote or
Key is used to lock the truck…or unlock with the
door switch. To unlock with the Remote, press the
Unlock button of the Remote TWICE.
TROUBLESHOOTING. The best way to
troubleshoot the unit is to take it out of the tailgate
together with the Handle Mechanism and bring it
forward into the driver’s compartment.
Once you have the unit in front of you it will be
easy to spot any mechanical malfunctioning and
switch around any wiring connections if lock
functions backwards.
Tip
Handle Mechanism
Mounting Hole
Mounting Bolt
POWER LOCK
For the latest instructions please visit www.popandlock.net
Layout: