042 pilot operated regulator, Ale-9-3, Technical data – Norgren 11-042 Series Datasheets User Manual

Page 2: Typical performance characteristics, Service kits

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11-042 Pilot Operated Regulator

ALE-9-3

All Dimensions in Inches (mm)

Littleton, CO USA

Phone 303-794-2611

www.norgren.com

Technical Data

Fluid: Compressed air
Inlet pressure range: 10 psig (0.7 bar) to 400 psig (27.6 bar) *

* For best performance, inlet pressure should be at least 10 psig (0.7 bar) greater than the desired
regulated pressure, but must not exceed the specified maximum.

Operating temperature: 0° to 175°F (-20° to 80°C) **

** Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C).

Typical flow with a conventional pilot regulator at 100 psig (6.9 bar) inlet pressure,

90 psig (6.3 bar) set pressure, and a droop of 5 psig (0.35 bar) from set:

1/2" ports: 120 scfm (57 dm

3

/s)

1" ports: 300 scfm (142 dm

3

/s)

Port sizes:

Main

Gauge

Pilot

Exhaust

1/4"

1/4"

1/4"

3/4"

3/8"

3/8"

1/4"

3/4"

1/2", 3/4", 1", 1-1/4"

1/2"

1/4"

3/4"

Thread type

Main and gauge ports: PTF, ISO G, or ISO Rc

Pilot port: PTF with PTF main ports, ISO G with ISO G and ISO Rc main ports
Exhaust port: PTF with PTF main ports, ISO G with ISO G and ISO Rc main
ports

Materials

Body: Zinc
Bonnet: Aluminum
Bottom plug: Acetal
Valve: Brass
Elastomers: Nitrile

Typical Performance Characteristics

PORT SIZE: 1/2

"

PILOT SPRING RANGE: 5 to 125 psig (0.3 to 8.5 bar)
INLET PRESSURE: 100 psig 0.7 bar)
With R40 CONVENTIONAL PILOT:
With R41 FEEDBACK PILOT:

FLOW CHARACTERISTICS

0

20

40

60

80

100

dm

3

/s

AIR FLOW

0

40

80

120

160

200

240 scfm

OUTLET PRESSURE

8

6

4

2

0

bar

100

80

60

40

20

0

psig

PORT SIZE: 1

"

PILOT SPRING RANGE: 5 to 125 psig (0.3 to 8.5 bar)
INLET PRESSURE: 100 psig (0.7 bar)
With R40 CONVENTIONAL PILOT:
With R41 FEEDBACK PILOT:

FLOW CHARACTERISTICS

0

50

100

150

200

250

dm

3

/s

AIR FLOW

0

100

200

300

400

500

600 scfm

OUTLET PRESSURE

8

6

4

2

0

bar

100

80

60

40

20

0

psig

RELIEF CHARACTERISTICS

0

20

40

60

80

100

dm

3

/s

RELIEF AIR FLOW

0

40

80

120

160

200

scfm

OUTLET PRESSURE

8

6

4

2

0

bar

100

80

60

40

20

0

psig

TYPICAL ALL MODELS
INLET PRESSURE: 200 psig (13.8 bar)

B

D

C

A

Port Size

A

B

C

D

1/4", 3/8", 1/2" 4.16

2.71

1.48

5.07

(106)

(69)

(38)

(129)

3/4", 1", 1-1/4" 4.16

3.65

1.86

5.97

(106)

(93)

(47)

(152)

Service Kits

Type

Part number

Major kit for 1/4", 3/8", 1/2" ported units

4158-01

Major kit for 3/4", 1", 1-1/4" ported units

4158-02

O-ring kit for 1/4", 3/8", 1/2" ported units

4158-03

O-ring kit for 3/4", 1", 1-1/4" ported units

4158-04

Major kit contains filter screen, diaphragm, and all o-rings.
O-ring kit contains filter screen and all o-rings.

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