Non thru-sawing, Rabbeting, Dadoing and molding – Bosch 4100DG User Manual

Page 76

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2

1

1

“C” CLAMPS

SERRE-JOINTS EN C

ABRAZADERAS EN “C”

WORK

SUPPORT

SUPPORT

APOYO DE LA

PIEZA DE

TRABAJO

RABBETING ALONG

THE EDGE

RÉALISATION D’UNE

FEUILLURE LE LONG D’UN

BORD

REBAJO A LO LARGO

DEL BORDE

RABBETING ACROSS

THE END

RÉALISATION D’UNE

FEUILLURE EN TRAVERS

D’UNE EXTRÉMITÉ

REBAJO TRANSVERSAL

AL EXTREMO

RABBET

FEUILLURE

REBAJO

FIRST CUT

PREMIÈRE COUPE

PRIMER CORTE

SECOND CUT

DEUXIÈME COUPE

SEGUNDO CORTE

FIG. 66

FIG. 67

76.

Non Thru-Sawing

Add 8" high flat facing board to the fence, the full length of the
fence (Fig. 66).

Use featherboards for all “Non Thru-Sawing” operations (when
sawblade guard must be removed). Featherboards

1 are used to

keep the work in contact with the fence and table as shown, and to
stop kickbacks.

Mount featherboards

1 to fence and table as shown, so that

leading edges of featherboards will support workpiece until cut is
complete, and the workpiece has been pushed completely past the
cutter (sawblade, dado head, molding head, etc.) with a Push Stick
2, as in ripping.

Before starting the operation (switch saw “OFF” and set cutter
below table surface):

A. Install featherboards so they exert pressure on the workpiece;
BE POSITIVE THEY ARE SECURELY ATTACHED.

B. Make sure by trial that the featherboards will stop a kickback if
one should occur.

Featherboards are not employed during non thru-sawing
operations when using the miter gauge.

REPLACE THE SMART GUARD SYSTEM AS SOON AS THE
NON THRU-SAWING OPERATION IS COMPLETE.

Rabbeting

RABBETING is known as cutting out a section of the corner of a
piece of material, across an end or along an edge (Fig. 67).

Making a RABBET requires cuts which do not go all the way
through the material. Therefore the Smart Guard System must be
removed.

1. Remove blade guard.

2. For rabbeting along an edge (long way of workpiece) as shown,
add facing to rip fence approximately as high as the workpiece is
wide. Adjust rip fence and blade to required dimensions; then make
first cut with board flat on table, follow set-up Fig. 66. Make second
cut with workpiece on edge. Follow all precautions, safety
instructions, and operation instructions as for ripping or rip type
operations, including featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2" and narrower
make the rabbet cut with the board flat on the table. Using the miter
gauge fitted with a facing, follow the same procedures and
instructions for crosscutting making successive cuts across the
width of the workpiece to obtain the desired width of cut. DO NOT
use the rip fence for rabbeting across the end.

4. INSTALL SMART GUARD SYSTEM IMMEDIATELY UPON
COMPLETION OF RABBETING OPERATION.

Rabbet cuts can also be made in one pass of the workpiece over
the cutter using the dado head or molding head.

Dadoing and Molding

Instructions for operating the Dado and Molding Heads are
contained in the booklet furnished with these accessories.

ALWAYS USE APPROPRIATE TABLE INSERT LISTED UNDER
ACCESSORIES.

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