ARB 3938020 - Manual (Page 5)

02/12/04 Page 5 of 12 3782865
ASSEMBLY SEQUENCE FOR WINCH BUMPER.
7. 1. Fasten the wing braces to the vehicle using
M6 Hex bolts, washers and flange nuts.
2. On the drivers side undo washer bottle and
carefully cut off retaining hook with a sharp
blade.
3. Pass the wing support brace between the
bottle and the body aligning the holes.
4. Replace the original bolt, clamping the brace
in place.
5. Using a 6.5mm or ¼” drill, drill through
washer bottle brackett using the brace hole
as a guide.
6. Fasten with M6 Hex head bolt and flange nut.
Note: - On passenger side use panel washers
19x7x1.6mm
8. (If fitting the winch.)
1. To place the winch clutch handle in a
convenient location the winch gearbox must
be rotated 2 hole spacings, 72 degrees, in an
anti-clockwise direction when viewed from
the gearbox end. Place the winch on its end
and remove all gearbox bolts. Gently raise
the gearbox just enough to rotate it. Do not
completely remove the gearbox and avoid
damaging the gasket. Refit all bolts and
tighten.
NOTE: Take care not to lift the assembly more
than a couple of millimetres while rotating to the
desired position to avoid unmeshing the gears.
9. 1. To place the winch motor in the correct
location the winch motor must be rotated 90
degrees, in a clockwise direction when
viewed from the motor end. Place the winch
on its end and remove the 2 motor retaining
bolts. Gently raise the motor just enough to
rotate it. Do not completely remove the motor
and avoid damaging the gasket. Refit all bolts
and tighten.
NOTE: Take care not to lift the assembly more
than a couple of millimetres while rotating to the
desired position to avoid unmeshing the gears.