Platform overloaded -8, Drive prevented - brakes not releasing -8, 1 line contactor open circuit -8 – JLG 3248RS/10RS Service Manual User Manual

Page 118: Open circuit line contactor -8, Auxiliary relay - open circuit -8, 1 line contactor open circuit, 5 function prevented

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SECTION 6 - DIAGNOSTIC TROUBLE CODES

6-8

– JLG Lift –

3121273

255

PLATFORM OVERLOADED

The load sensing system measured
platform load is excessive.

• Remove excess weight from the platform.
• Check that the platform is not caught on something, preventing

up or down movement.

• If any CAN bus faults are active, troubleshoot those first.
• Refer to Troubleshooting in the LSS manual, 3124288.

258

DRIVE & LIFT PREVENTED -
BRAKES ELECTRICALLY
RELEASED FOR TOWING

Manual brake release mode is activated
with the switch under the left side chas-
sis cover near the ground control box.
Drive or lift is not possible.

• Push manual brake release switch again or cycle power to clear

manual brake release mode.

• Check if the brake release switch is obstructed or jammed.
• Check the brake release switch signal and wiring to the ground

board. The switch input (24V) is from ground board terminal J1-
31, and its output (24V when closed) is to ground board terminal
J1-25.

• Replace ground board.
• HEALTH (Status LED) - ON

259

MODEL CHANGED -
HYDRAULICS SUSPENDED -
CYCLE EMS

The user changed the Model Selection
using the JLG Analyzer.

• Check ANALYZER -> MACHINE SETUP -> MODEL NUMBER.
• Cycle Emergency Stop Switch.
• Replace ground board.
• HEALTH (Status LED) - ON

2510

DRIVE PREVENTED - BRAKES
NOT RELEASING

While driving on a level surface, arma-
ture current was > 150A for five sec-
onds. Brakes assumed to not be
releasing properly.

• Ensure vehicle is not stuck on something preventing movement.
• Examine both drive motor brakes for electrical (open- and short-

circuits) and mechanical (rust, corrosion, contamination) issues
that prevent them from releasing.

• HEALTH (Status LED) - ON

3-1 Line Contactor Open Circuit

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

311

OPEN CIRCUIT LINE CON-
TACTOR

The System Module's Line Contactor
did not close when energized.

• Check contactor main contact wiring to battery (+) terminal and

power controller terminal B+.

• Contactor solenoid resistance should measure about 52 Ohms.
• Check contactor solenoid wiring to terminals J1-13 and J1-32.
• Replace the line contactor.
• HEALTH (Status LED) - ON

314

AUXILIARY RELAY - OPEN
CIRCUIT

The auxiliary relay did not close when
energized.

• Check the auxiliary relay coil and associated wiring to J1-13 and

J1-32.

• No voltage on J1-28.
• HEALTH (Status LED) - ON

2-5 Function Prevented

DTC

FAULT MESSAGE

DESCRIPTION

CHECK

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