Neutral difficult or impossible to find -63, Sluggish system response -63 – JLG 340AJ Service Manual User Manual

Page 221

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SECTION 5 - HYDRAULICS

3121259

– JLG Lift –

5-63

Table 5-13. Neutral Difficult or Impossible to Find

Item

Description

Action

Input to pump control

Input to control module is operating improperly

Disconnect input and check to see if pump comes back to
neutral. If Yes, input fault, replace/repair external control-
ler. If No, go to next step.

Pump control neutral

Neutral set improperly

Shunt servo gauge ports M4 and M5 together with exter-
nal hose and see if pump comes back to neutral. If Yes: con-
trol neutral improperly set (see page 35). If no: balance
swashplate (see Mechanical neutral adjustment, page
37). If you still cannot set neutral, replace control.

Table 5-14. Sluggish System Response

Item

Description

Action

Oil level in reservoir

Low oil level causes sluggish response

Fill reservoir.

High pressure relief valves/ pressure limiter settings

Incorrect pressure settings affects system reaction time

Adjust or replace high pressure relief valves.

Low prime mover speed

Low engine speed reduces system performance

Adjust engine speed.

Charge pressure

Incorrect pressure affects system performance

Measure and adjust charge pressure relief or replace
charge pump.

Air in system

Air in system produces sluggish system response

Fill tank to proper level. Cycle system slowly for several
minutes to remove air from system.

Contaminated control orifices

Control orifices are plugged

Clean control orifices.

Contaminated control screens

Control screens are plugged

Clean or replace control screens.

Pump inlet vacuum

Inlet vacuum is too high resulting in reduced system pres-
sure

Measure charge inlet vacuum. Inspect line for proper siz-
ing. Replace filter. Confirm proper bypass operation.

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