JLG 3969electric ANSI Service Manual User Manual

Page 36

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SECTION 3 - TROUBLESHOOTING

3-6

– JLG Sizzor –

3120768

Table 3-3. Hydraulic System Troubleshooting

TROUBLE

PROBABLE CAUSE

REMEDY

HYDRAULIC SYSTEM - GENERAL

Hydraulic pump noisy

Air bubbles in oil

Reservoir oil level low. Replenish oil as neces-
sary

Oil filter dirty

Replace oil filter

Pump cavitating. (Vacuum in pump due tooil
starvation)

Oil in reservoir low

Replenish oil as necessary

Restricted reservoir air vent

Clean air vent

Oil viscosity too high

Drain hydraulic system and replace with recom-
mended oil

Leak in suction line

Repair or replace suction line

System overheating

Oil viscosity too high

Drain hydraulic system and replace with recom-
mended oil

Hydraulic oil low in reservoir

Replenish oilto proper level

Extended driving periods

Do not drive machine for extended periods

Pump not delivering oil

Defective motor on pump

Repair or replace motor

System pressure too low

Leak in component, line or fitting

Repair or replace component, line or fitting

Hydraulic pump not functioning properly

Repair or replace pump

Defective valve cartridge

Replace cartridge

Systems operate erratically

Sticking or binding valve cartridge, piston rod,
etc.

Clean, repair or replace components as
required

Hydraulic oil not at operating temperature

Allow oil sufficient time to warm up

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