JLG 19BD Service Manual User Manual
Page 26
SECTION 2 - SERVICE PROCEDURES
2-4
– JLG Lift –
3121154
Footnotes:
(a) Hm. Hrs. = Hourmeter Hours - Pump run cycle only
(b) Prior to use each day; or at each Operator change
(c) Prior to each sale, lease, or delivery
(d) In service for 3 months or 150 hrs.; or Out of service
for 3 months or more; or Purchased used
(e) Annually, no later than 13 months from the date of the
prior inspection
Inspection and Maintenance Codes:
1. Check for proper and secure installation.
2. Visual inspection for damage, cracks, distortion, or
excessive wear.
3. Check for proper adjustment.
4. Check for cracked or broken welds.
5. Operates properly.
6. Returns to neutral or "off" position when released.
7. Clean and free of debris.
8. Interlocks function properly.
9. Check for signs of leakage.
10. Decals installed and legible.
11. Check for proper fluid level.
12. Check for chafing and proper routing.
13. Check for proper tolerances.
14. Properly lubricated.
15. Torqued to proper specification.
16. No gouges, excessive wear, or cords showing.
17. Properly inflated and seated around rim.
18. Proper and authorized components.
19. Fully charged.
20. No loose connections, corrosion, or abrasions.
21. Verify.
22. Perform.
23. Sealed properly.
24. Overrides Platform controls.
25. Inspected per Service and Maintenance Manual.
GENERAL
Operator and Safety Manuals in Storage Box
21
21
21
ANSI and EMI Manuals/Handbooks Installed
21
21
21
Capacity Decals Installed, Secure, Legible
21
21
21
All Decals/Placards Installed, Secure, Legible
21
21
21
"Walk-Around" Inspection Performed
22
Annual Machine Inspection Due
21
No Unauthorized Modifications or Additions
21
21
All Relevant Safety Publications Incorporated
21
21, 22
General Structural Condition and Welds
2, 4
2, 4
All Fasteners, Pins, Shields, and Covers
1, 2
Grease and Lubricate to Specifications
22
22
Function Test of All Systems
22
22
Paint and Appearance
7
7
Stamp Inspection Date on Frame
22
Notify JLG of Machine Ownership
22
* Change hydraulic fluid every two years or 40 hourmeter hours.
Table 2-2. BD Model - Preventive Maintenance & Inspection Schedule.
AREA ON MACHINE
INTERVAL
(a)
PRE-START (b)
INSPECTION
3 MONTH
PREV. MAINT.
5 Hm. Hrs.
PRE-DELIVERY (c)
OR FREQUENT (d)
INSPECTION
ANNUAL (e)
INSPECTION
20 Hm. Hrs.