BASELINE Lift BL409 - Manual (Page 11)

11
11. Lift the runways onto the cross beam and bolt them in place using the 20mm holes towards
the outside of the crossbeams. The four drop-in ramp plates will be used with the spacer
side facing the lift and through bolted from the outside of the cross rail, through the runway
using M18 bolts provided with washers, lock washers and nuts.
12. Cable installation: Lay out all cables and measure from end to end and compare with
diagram #5 for the correct cable positions.
13. Route the cables by starting with the pulley at the end of the crossbeam and work way
back to the cylinder. Ensure the cable runs inside the small upper pulley in the crossbeam.
(see diagram below for cable lock pulley relative position to cable).
14. Secure each of the four cables in the wire rope anchor located at the shaft end of the
hydraulic cylinder.
15. Run the threaded cable ends into the holes in the top plates of the columns and secure
with washers and nuts. At this stage only hand-tighten as final adjustments will be needed.
Tighten the nylock nut on the end of the cylinder at this time.
16. Hydraulic assembly - Refer diagram #1, locate 5/16’’ Bolt and Washers (item 25 and
27), and mount the power unit on the mounting bracket on the power-side column.
17. Refer diagram #1, attach the elbow fitting on the power unit’s P-port. Do not over tighten.
Install the hose (item 17) to the fitting on the side of the runway and connect opposite
end to the elbow fitting on the power unit.
18. Safety release assembly – The single point safety lock release assembly is a system of
connecting rods and linkage that disengage the four lock latches. Refer Diagram #4 and
locate the required items.
19. Slip spacer (item 3 in diagram #4) over threaded end of handle rod (item 6 in diagram
#4) and insert rod into hole on crossbeam near power column.
20. Slip another spacer over threaded end of T-rod (item 9 in diagram #4) and insert end into
hole located on the rear crossbeam. Run rod through rod guides located under the deck.