Rockwell Automation 42G PHOTOSWITCH Series 9000 On/Off and Timing Photoelectric Sensors User Manual

Page 7

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Retroreflective and Polarized Retroreflective Versions

1. Visually align the sensor (or fiber optic cable) on the reflector until the green output LED turns ON (with light-operate

mode) or turns OFF (with dark-operate mode). Also verify that the red margin LED is on.

2. To be certain that the beam is centered, it is required to sweep the sensor in the horizontal and vertical plane and

determine at what position the output indicator goes ON and then goes OFF. Set the sensor (or fiber optics) midway

between both positions.

3. Break the beam with the object to be detected and check if the output indicator turns ON (dark-operate mode). If this

does not occur, turn down the sensitivity adjustment until it does. Restore the light beam by removing the object and

check if the output indicator turns OFF again and that the red margin LED comes ON. If this does not occur, increase

the size of the reflector or decrease the distance between the reflector and the sensor.

Diffuse Mode

1. Visually align the sensor (or fiber optic cable) on the object until the green output LED turns ON (with light-operate

mode) or turns OFF (dark-operate mode).

2. To be certain that the beam is centered, it is required to sweep the sensor in the horizontal and vertical plane and

determine at what position the output indicator goes ON and then goes OFF. Set the sensor (or fiber optics) midway

between both positions.

3. Remove the object in front of the sensor and eliminate any background signals by turning down the sensitivity

adjustment, if such background signals exist. Replace the object and verify that the output LED goes ON and that the

margin LED is ON. If the sensor continues to pick up background reflections it will be necessary to eliminate those

reflections (i.e. paint with a nonreflective color) or to replace the sensor with a background suppression, sharp cutoff

diffuse, or retroreflective sensing mode version.

Configuring the Sensor—42FSP- 9000 Models
Use the information below to align and configure the sensor.
User Interface
Using an instrument screwdriver, open the top cover of the sensor to gain access to the user interface panel. This panel

contains two pushbuttons and three LED status indicators. The left pushbutton is used to put the sensor into teach mode

while the righthand one is for light/dark operate selection.
Teach Mode
The teach mode of the 42GSP--9000 enables the sensor to learn both the light and dark conditions presented to it and to

automatically adjust sensitivity to its optimal level for the application. This mode replaces the adjustment screw of a

conventional photoelectric sensor.
With the sensor pointed at the light condition (target), momentarily press the Teach button until the RED indicator turns

ON. After three seconds, this indicator will flash indicating it is ready to receive the dark condition (background). The RED

indicator will momentarily remain steady, then turn OFF. This indicates that the teach operation was successful.
The 42GSP--9000 photoelectric sensor also contains a two position pushbutton. This button is used to select either light

or dark operate mode of the sensor. In light operate mode, the sensor output will turn ON when light is being reflected

back to it (indicated by the output LED being ON). In dark operate mode, the sensor output will turn ON when no light is

being reflected back to it.
The table below describes the function of the three LED status indicators.

Label

Color

State

Status

OUT

Yellow

OFF

Output de-energized

ON

Output energized

SET/SCP

Red

OFF

Normal operation

ON

Teach Mode Active present dark condition

Flashing

Teach Mode Active present light condition, Output

SCP active

PWR/STAB

Green

OFF

Sensor not powered

ON

Sensor powered

Flashing

Unstable margin condition

42GSP—Top View Detail

Teach Button

Light/Dark

Operate Pushbutton

LED Status Indicators

Configuring the Sensor—42GTx Models
In addition to the switch and knob, some versions of the Series 9000 photoelectric sensor contain a four-bank DIP switch

(S1...S4) and two rotary knobs (R2 and R3). These are used to configure internal ON, OFF, and ONE-SHOT time delays

making it possible to provide some degree of local control in an application.
Timing Sensors—Top View Detail

Green Output

Indicator

Yellow Power

Indicator

One Shot/

Time Delay

Red Margin/

SCP Indicator

Sensitivity

Adjustment

Off Delay Adjustment

On Delay Adjustment

Short/Long

Off Delay

Short/Long

On Delay

Light/Dark

Operate

S1 S2 S3 S4

Note that these timers are nonretriggerable. The timing can be set for short (0–1.5 sec) or long (0–15 sec) duration using

the DIP switches and adjusted via the two 15-turn rotary knobs. Use the illustration below to aid in configuring these

timers.

IMPORTANT:After initial sensor configuration ensure that the user interface

cover is closed tightly to maintain specified environmental

ratings!

42GRL Models

PWR

9003 DEFAULT

Note that for the 9003 models, the switch must be pushed to the left towards “9003.” For all other models, the switch must

be pushed to the right towards “Default.”

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