Rockwell Automation 440R MSR41 Safety Module User Manual - Manual (Page 3)

1
MSR41 Safety Module User Manual
Original instructions
Content
Approvals and Conformity . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Special features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Typical applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Application restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Terminal connection diagram . . . . . . . . . . . . . . . . . . . . . 3
Status outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LED display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MSR41 base module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Response time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cable and wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Micro400 light curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Start mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Output monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Selection tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accessories / Components. . . . . . . . . . . . . . . . . . . . . . . . . 6
Inspection and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . 7
Approvals and Conformity
The safety approval, performed by TÜV Rheinland. The actual list of
relevant safety data and applied standards are given in this document.
Introduction
MSR41 is a extremely compact safety module. This main controlling
module allows the connection and the control of the compact
GuardShield Micro400 safety light curtain systems (Figure 1).
Figure 1: MSR41 controller and GuardShield Micro400 Safety Light curtain
The base module offers two safety PNP outputs (OSSD). Additional
expansion modules (MSR45E) can be applied for applications, which
require more outputs and/or dry contacts to switch loads
Special features
The outstanding characteristics of the MSR41 controller:
• Category 4, PL e according EN ISO 13849-1
• Type 4 according EN 61496-1/-2
• SIL 3 according IEC 61508
• SIL CL 3 according EN 62061
• Short response times
• Modular expansible
• Up to 3 expansion modules per main module
• Different start modes by hardware selectable
MSR41 units can only achieve their
function as a safety controller module, if
the instructions given in this instruction
manual and the within mentioned
documents are exactly followed, as well
as consulting the valid laws and
regulations at the time of installation.
Should these instructions not be carefully
followed, serious injury or death may
occur. The installer or system integrator
will be fully responsible for a safe
integration of this product.
This instruction manual is to be used in
conjunction with the MSR41 base
module. It must be kept accessible
together with the other machine
documentation during its entire life cycle
for all personnel responsible for assembly,
installation, operation and maintenance.
Expansion modules
Main module