Assemble the wire contacts – Rockwell Automation 1769-OV32T Compact Module User Manual

Page 13

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Compact 32-point Solid-state 24V dc Sink Output Module 13

Publication 1769-IN073B-EN-P - September 2005

Assemble the Wire Contacts

1. Strip the wire insulation as shown in Figure 1. Crimp pins can accept 22 to 26 AWG

wire.

2. Insert the wire up to the wire stop as shown in Figure 2.

3. Crimp with DDK crimp tool 357J-5538. Equivalent Amp part numbers are: pin -

#87666-2, connector - #102387-9, and crimp tool - #90418-1.

If a crimp tool is not available, use the following crimping procedure:
a. Crimp the wire barrel around the wire using small needle nose pliers.
b. Crimp the insulation barrel around the wire insulation using small needle nose

pliers.

c. Solder wire and wire barrel together using rosin core

(60% tin/ 40% lead) solder and soldering pencil.

4. Insert the wire contact into the socket as shown in Figure 3 and 4. Check to make sure

that the tang, shown as “A” in Figure 4, is properly latched by lightly pulling on the
wire.

TIP

Pins and connectors from different manufacturers cannot be
assembled together. For example, Amp pins cannot be used
with a DDK connector.

4 mm

(5/32 in)

4 mm

(5/32 in)

A

4 mm

(5/32 in)

4 mm

(5/32 in)

A

Figure 1

Figure 2

Figure 3

Figure 4

Tang

Wire
Stop

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