Document Outline

• CHPS-Series Linear Stage User Manual, publication CHPS-UM001-EN-P
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • About This Publication
  • Who Should Use This Manual
  • Additional Resources
• Chapter 1
• Stage Safety
  • Safety Labels
    • Figure 1 - Warning Label Locations
  • Clearances
  • General Safety
  • Heat
  • Vertical or Incline Payload
  • End Cap Impacts
  • Air Freight Transportation
  • Standards
  • Motor Model Identification
• Chapter 2
• Understanding Your Stage
  • Identifying the Components of Your Stage
    • Figure 2 - Components of Your Linear Stage
    • Component Description
  • Recommended Maintenance Interval
  • Identifying Your Stage
• Chapter 3
• Planning the Stage Installation
  • Stage Mounting Requirements
    • General Safety Standards for Stage Installations
    • Mounting Restrictions
      • Environmental Factors
      • Mounting Surface Restrictions
    • Clearance Requirements
      • Figure 3 - Minimum Clearance Requirements
• Chapter 4
• Mounting the Stage
  • Unpacking, Handling, and Inspection
    • Unpacking Procedure
    • Store Packaging Material
  • Stage Storage
  • Mounting the Stage
    • Before You Begin the Mechanical Installation
      • Determine the Number of Fasteners Required
        • Figure 4 - Fasteners Required for Stages with 150 mm and 200 mm frame size (CHPS-x6xxxx- xLMxxx and CHPS-x8xxx-xLMxxx)
        • Figure 5 - Fasteners Required for Stages 250 mm frame size (CHPS-x9xxx-xLMxxx)
      • Determine the Type of Fastener to Use
        • Table 1 - Mounting Fastener Options
        • Figure 6 - Through Bolt Mounting
        • Figure 7 - Toe Clamps Mounting
        • Figure 8 - Tee Nut Mounting
    • Mounting the Stage
    • Mount Your Application
• Chapter 5
• Connector Data
  • Kinetix Servo Drive Compatible Connectors
  • D-Type Connectors
  • Flying Leads
  • Junction Box Connectors
    • Table 2 - Junction Box Power Connector
    • Table 3 - Junction Box J1 Connector
  • Limit Sensor Flying Leads
• Chapter 6
• Connecting the Stage
  • Connecting the Stage
    • Attaching the Ground Strap and Interface Cables
      • Figure 9 - Connecting Kinetix Type Motor and Feedback Cables
  • Thermal Protection
  • Optional Limit Sensors
    • Figure 10 - Limit Sensor Orientation
  • TTL Differential Encoder Output Signal
    • Figure 11 - TTL Differential Encoder Timing Diagram
    • Figure 12 - TTL Differential Encoder Termination
  • Sine/Cos Encoder Output Signals
    • Figure 13 - Sine/Cos Encoder Timing
    • Figure 14 - Sine/Cos Encoder Termination
  • Hall Effect Circuit
  • Motor and Hall Phasing and Sequence
    • Figure 15 - Motor Phasing Diagram
    • Stage Positive Direction
• Chapter 7
• Operation Guidelines and Limit Configuration
  • Introduction
  • Operational Guidelines
  • Travel Limits
    • Calculating the Stopping Distance
      • Drive Current Limitation
    • Overtravel Limit Sensor Position Adjustment
    • Bumper Stops
      • Table 4 - Bumper Stop Energy Limits for Stage End of Travel
• Chapter 8
• Troubleshooting
  • Before You Begin
  • PTC Thermal Signal
    • Table 5 - PTC Thermistor Signal Characteristics
  • Hall Effect Module
    • Figure 16 - Hall Signals Waveforms
  • Hall to Back EMF Phasing
  • Motor Coil Resistance Measurements
    • Figure 17 - Motor Phasing Schematic
• Chapter 9
• Maintenance
  • Before You Begin
  • Lubricate the Bearing
  • Optical Encoder Scale Maintenance
  • Strip Seal Cleaning
  • Cover Cleaning
• Chapter 10
• Removing and Replacing Stage Components
  • Before You Begin
  • Cable Carrier Module Removal
    • Figure 18 - Cable Carrier Module Replacement
  • Cable Carrier Module Installation
  • Strip Seal Removal
    • Figure 19 - Stage Seal Components .
  • Stage Cover Removal
    • Figure 20 - Cover Removal
  • Stage Side Cover Removal
  • Strip Seal Replacement
  • Stage Cover Installation
  • Side Cover Installation
• Appendix A
• Specifications and Dimensions
  • Static and Static Moment Loads
    • Table 6 - Static and Static Moment Loads on Linear Stages
    • Performance Specifications for 325V CHPS-Series Stage
      • Table 7 - Performance Specifications for 150 mm frame size CHPS-Series Linear Stages
      • Table 8 - Performance Specifications for 200 mm frame size CHPS-Series Linear Stages Performance Specifications for 250 mm frame size CHPS-Series Linear Stages
    • Performance Specifications for 325V or 650V CHPS-Series Stage
      • Table 9 - Performance Specifications for 200 mm frame size CHPS-Series Linear Stages
  • General Stage Specifications
    • Accuracy Specification for the CHPS-Series Stage
    • Commutation Sensor
    • Limit Sensor Specification
    • PTC Thermistor Specifications
    • Encoder Specifications
    • Maximum Velocity for Allen-Bradley Drives
      • Table 10 - Maximum Velocity for 150 mm frame size CHPS-Series Linear Stages with Allen-Bradley Drives
      • Table 11 - Maximum Velocity for 200 and 250 mm frame size CHPS-Series Linear Stages with Allen-Bradley Drives
    • Environmental Specifications for CHPS-Series Stages
    • CHPS-Series Stage Travel versus Weight Specifications
  • CHPS-Series Stage Dimensions
    • Figure 21 - CHPS-A6xxxA-xLMxxx
    • Figure 22 - CHPS-A6xxxB/C-xLMxxx
    • Figure 23 - CHPS-x8xxxA/D-xLMxxx
    • Figure 24 - CHPS-x9xxxG/J-xLMxxx
    • Figure 25 - CHPS-x9xxxH/I/K/L-xLMxxx
  • CHPS-Series Stage Technical Specifications
• Appendix B
• Accessories
  • Interconnect Cables
    • Power Cable Dimensions (catalog number 2090-XXNPMF-16Sxx)
    • Feedback Cable Dimensions (catalog number 2090-XXNFMF-Sxx)
  • Installation, Maintenance, and Replacement Kits
    • Accessories
• Appendix C
• Stacking Stages
  • Stage Stacking
    • Table 12 - Stacking Stages
  • Specifications for Stacked Stages
    • Table 13 - Centered Stack Combinations Not Requiring Derating
• Appendix D
• Start-up Guide for CHPS-Series Stage with Ultra3000 Drive and Ultraware Software
  • Using This Appendix
  • Wiring the CHPS-Series Stage to the Ultra3000 Drive
  • Linear Motor File Parameters
  • Creating a CHPS-Series Stage Motor File
    • Table 14 - Linear Motor Parameter File (.mdb extension)
  • Recommended Start-up Sequence
  • CHPS-Series Stage and Ultra3000 Drive Troubleshooting Reference
    • Positive Phasing Direction
    • Encoder Counting Polarity
    • Oscilloscope Verification
      • Figure 26 - Hall Oscilloscope Diagram
    • Oscilloscope Diagram for Ultra3000 Drive
  • Reference Information
    • Commutation Diagnostics Utility
    • Self-sensing Commutation and Startup
    • Main Screen Setup
    • Motor Screen
    • Faults Screen
• Appendix E
• Mounting Bolts and Torque Values
  • Table 15 - Recommended Seating Torque for Metric Bolts
  • Table 16 - Recommended Seating Torque for Mild Steel Rb 87 or Cast Iron Rb 83
  • Table 17 - Recommended Seating Torque for Brass Rb 72
  • Table 18 - Recommended Seating Torque for Aluminum Rb 72 (2024-T4)
• Index
• Back Cover